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INSTALLATION INSTRUCTIONS: 

  Replacing a Standard Warmer

Header (DWC24-TL) with a Data Log Header (DWC24-TL-D)

IFU - 033 Rev.A

02/23/2015

used. DO NOT attempt to push the 
wire terminal out of the connector 
with a small Phillips screwdriver or 
similar tool. This method will 
damage both the connector and 
wire resulting in replacement.

4. There are two molded connectors used. A 9-

pin is used for the Lower Warmer connection 

and a 5-pin is used for the Upper Warmer 

connection. It is recommended that before 

disconnecting the wires, each set should be 

taped together and marked to prevent placing 

the wrong wire in a connector. See Figure 4.

5. There are two (an upper and lower) Thermo-

couple connections that feeds data to the 

header from the upper and lower warmer 

units. These Thermocouple connectors are 

located in the upper drawer of the Warming 

Cabinet.

6. When exchanging the header, each Thermo-

couple connector must be disconnected. See 

Figure 5, Items 1 through 2. Items 1 (p/n: 

W0037) is a male connection and does not go 

through the Header and does not need to be 

taken apart. Item number 2, is a female 

receptacle, (p/n: W0038) and must have the 

wires removed before the header can be 

removed.

7. Remove the two screws on one female 

receptacle and one male receptacle and lift off 

the cover. See Figure 5, Items 2 and 3. Place 

the screws and cover in an area where they 

will not be misplaced. Loosen the two screws 

on the inside and pull the two wires away from 

the receptacle.

8. The only remaining wires to disconnect are the 

lead to the Over Temperature Alarm Buzzer 

and the power leads to the 5-Position Terminal 

block on the cabinet side wall. See Figure 7.

9. The Over Temperature Alarm Buzzer lead pulls 

directly off the buzzer and out through the 

Electrical Box behind the Header. The 

connector will consist of two wires in the 

REF

P/N

DESCRIPTION

QTY

1

W0199

Connector, 9 Circuit Plug

1

2

W0198

Connector, 5 Circuit Plug

1

Figure 4:  Molded Power Connectors

1

2

REF

P/N

DESCRIPTION

QTY

1

W0037 Connector, Male, Upper Chamber

2

2

W0038 Connector, Female, Upper Chamber

1

3

W0037 Connector, Male Lower Chamber

1

REF

P/N

DESCRIPTION

QTY

1

W0013

Buzzer, Over Temperature Alarm

1

2

W0118

Terminal, Over Temperature Alarm

1

Figure 5:  Disconnecting Thermocouple Connectors

1

3

2

Figure 6:  Over Temperature Alarm Buzzer

1

2

Summary of Contents for DWC24-TL

Page 1: ...al Warmer Cabinet can be removed from a standard dual warming cabinet without removing the Upper Drawer Assembly p n W0288 1 There is no specific order in removing all wiring to the Header just specific steps that allows the wiring to pass safely through the electrical box 2 Loosen two screws on the 3 8 straight through electrical connector mounted on the back side of the Warmer Cabinet Electrical...

Page 2: ...ed to be taken apart Item number 2 is a female receptacle p n W0038 and must have the wires removed before the header can be removed 7 Remove the two screws on one female receptacle and one male receptacle and lift off the cover See Figure 5 Items 2 and 3 Place the screws and cover in an area where they will not be misplaced Loosen the two screws on the inside and pull the two wires away from the ...

Page 3: ...e black and one white into the Lower Cabinet 9 Position Molded Plug See Figure 9 Item 1 Reconnect the two halves of the plug Make sure the wire colors match once the plug is reconnected 4 Insert the barbed connector wires one black and one red into the Upper Cabinet Connector REF DESCRIPTION QTY 1 Power Cable Ground Wires W 1 2 To Lower Chamber Control Board W 1 3 To Upper Chamber Control Board W ...

Page 4: ...two bundles are connected separate the wires into two groups One group goes to the Upper Cabinet and the other group goes to the Lower Cabinet Use a cable tie to secure and separate each of the two bundles Re install the Outside and Inside Top Covers 1 Install the Inside Top Panel using two 8 X 1 2 inch screws to the cabinet See Figure 12 Item 4 2 Use four 8 X 1 5 8 self tapping screws to secure t...

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