MacAllister LL6A Manual Download

Page: 6 / 24

Your

product

Tools required:

Slide the hinge guides (B1 & B2) onto the rear

frame stiles. The brackets should be positioned

outwards, with the double holed half uppermost (see

diagram).

4.2

Permanent top stop

Slide all the way up to the factory–fitted

permanent top stops.

4.3

Do not replace the plastic end tips at this

stage (see later at step 6.5).

4.4

3 Section Operating Heights

Millimetres

Feet & Inches

Notes

2133 to 2286

7’ 0” to 7’ 6”

Fit additional top stops

2286 to 2415

7’ 6” to 7’ 11”

Do not fit additional top stops

2415 to 2565

7’ 11” to 8’ 5”

Fit additional top stops

2565 to 2705

8’ 5” to 8’ 10

”

Do not fit additional top stops

2705 to 2845

8’ 10

” to 9’ 4”

Fit additional top stops

2845 to 3000

9’ 4” to 9’ 10”

Do not fit additional top stops

Additional Top Stops

Depending on the floor to loft floor height (see bottom

of page 1), you may need to fit the additional top

stops provided (C2) (see table below).

Locate the additional top stops over the holes

approx 150mm (6") below the permanent top stops on

the rear frame of the ladder (see diagram).

Ensure the hinge guides (B1 & B2) are already

in place and below the additional top stops when

fitted.

5.2

5.1

Fix the additional top stops using two M4 bolts

and nuts supplied (C1 & C3).

5.3

Fitting Bottom Stops

Both end tips should now have been removed

from the rear frame at previous step 4.1.

Slide the bottom stops (D1) onto the rear frame

stiles.

Position the bottom stops 150 mm from the end

of the stiles (see diagram).

Fix with screws (D2).

Replace the plastic end tips removed previously

and secure with studs.

6.2

6.1

6.5

6.4

6.3

Right

side

Left

side

150 mm

Adapting the trapdoor

The loft ladder is suitable for a loft opening let flush

into the ceiling, having a hinged trapdoor opening

downwards, with a suitable fastener to keep the hatch

firmly shut. If the trapdoor does not hinge downwards,

or is not hinged at all, you will need to adapt or replace

it so that it does. The parts needed are enclosed.

Hanging the trapdoor

Minimum

of 1" (26mm)

Use the existing cover as a template to cut

out the new piece, ensuring a slightly loose fit all

round, (3mm (

”) maximum). Your DIY store may be

able to do this for you.

1.2

Remove the existing trapdoor and hinges.

Prise off any support battens so that the four faces of

the loft trap frame are flat.

1.3

Screw hinges (G5) to one edge of the

trapdoor using 20mm (

”) wood screws

1.4

For extra performance fill the screw holes with

wood glue.

1.5

Offer up the hinges to the face of the frame on

the same end as you intend setting the ladder, and fix.

1.6

Ensure that there is at least 26mm (1”)

clearance between the top face of the trapdoor and

the top edge of the framework.

1.7

Fitting the Twist Catch

Find the mid-point of the trapdoor edge

opposite to the hinged side. This will give you your

centre line (see diagram). Mark with a pencil.

2.1

With the trapdoor fully closed measure

exactly 26mm (1”) in from the edge of the frame and

mark with a pencil.

2.2

Drill a 13mm (½”) hole in the centre and sand

off any rough edges.

2.3

Pass the catch operator (A1) through the

trapdoor hole from the underside such that the

position pointer points towards the trapdoor edge.

2.4

Place the travel stop ring (A2) over the

operator such that the securing tag is at 45 degrees

to the trapdoor centre line.

2.5

Place the catch lever (A3) over the operator

and locate into the operator groove such that the

lever points towards the trapdoor near edge and fully

locates within the travel stop ring (A2).

2.6

Trapdoor

Trapdoor Centre Line

26mm

ø13mm

Hole centre to

inside face of

hatch frame

Stowed Requirements

Deployed Requirements

68°- 80°

* At handrail low position - 710mm (28”)

At handrail top position - 965mm (38”)

Safety Instructions

Before commencing the installation or operation of this product, read these instructions carefully and

completely, noting in particular the instructions regarding safety (below).

This ladder should never be used as a free standing leaning ladder.

Do not attempt to climb your loft ladder until installation is complete. Use a second ladder to gain

access to the loft while carrying out the work. Ensure that this is stable and suitable for the task.

During installation and operation, follow all instructions step by step to ensure your safety and

optimum performance of the loft ladder.
When installation is complete, before using the ladder make sure that it is pulled fully down to the

appropriate top stops, that both feet are resting firmly on the floor and that the locking catches are

properly engaged. Observe the instructions for the optimum safe working angle.
Observe normal safety precautions when working in the loft space. Place weight only on the main

ceiling joists. Do not drill above head height. Avoid contact with electrical wiring. Ensure someone else

is on the premises and knows where you are in case of an accident.

Do not modify any component supplied with this product or substitute any loft ladder component with

anything other than genuine replacement parts.

E
Do not exceed maximum load of 150kg.

nsure that the ladder is not obstructed by items stowed in the loft.

3 Section Professional Loft Ladder

mm Inches

Minimum Hatch Opening (Width)

381

Maximum Height

3000

118

Minimum Height

2133

D* Minimum Stowing Height Required In Loft

710

E** Minimum Length Required Behind Hatch

1120

** At handrail low position - 1120mm (44”)

At handrail top position - 1370mm (54”)

Fixing the Location Bracket

When turned to the correct position, the catch lever

will engage in the location bracket to hold the

trapdoor shut. Fix as follows:

Position the catch location bracket (A5) as

shown in diagram, along the horizontal line.

3.4

Thickness of Door

Thickness

of Door +9mm

Thickness

of Door +9mm

Mark a vertical line on the inside of the

trapdoor frame corresponding with the centre line of

the trapdoor catch.

3.3

Measure the thickness of the trapdoor, add

9mm (

”) to this.

3.1

On the closing edge of the hatch opening,

draw a line this distance up from the bottom edge

parallel with the opening.

3.2

Match up the indent mark on the bracket with

the vertical centre line.

3.5

Make guide holes with the bradawl and fix,

using two 20mm wood screws supplied (A6).

3.6

Secure the travel stop ring (A2) using screw

(A7).

2.7

Secure the catch assembly with M12 nut (A4)

ensuring the nut is tightened sufficiently to allow the

catch to rotate freely without any looseness.

2.8

Rear

Frame

Front

Fram

Assembling the Ladder and Fittings

N.B. The long sides of the ladder are known as the

‘stiles’. Each complete section of the ladder is known

as a ‘frame’. For correct identification, the front frame

of the ladder can be identified by its rounded feet.

Carefully push out the studs (lightly tap with a

hammer if necessary) and remove the plastic end tips

from the bottom of the REAR frame of the ladder,

noting which way round they go.

4.1

45°

F (Floor Thickness)

A (Minimum Hatch Opening Length)

Inches

76.0

400.0

15.75

102.0

412.0

16.25

127.0

425.0

16.75

153.0

438.0

17.25

178.0

450.0

17.75

203.0

463.0

18.25

If a new trapdoor is required, its thickness

must not exceed 20mm (3/4”). Consider the weight of

the trapdoor and the security of the hinge screws.

Chipboard and MDF may not be suitable.

1.1

Stepladder • Bradawl • Saw • Drill plus 13mm & 2mm bit • Large flat bladed screwdriver

Crosshead Screwdriver: small and medium • Adjustable spanner/pliers

Lever to prise off any support battens • Tape measure/Ruler • Hammer

E**

Position the ladder in its fully stowed (closed)

position carefully in the loft.

Remove the stud and plastic top tip from the

top of the required side stile of the rear ladder frame

and discard.

In their place fit Pivot Tip (F4).

8.8

8.7

8.6

Place the spring housing (F1) in position over

the holes ensuring the arm points AWAY from the loft

opening (with slot in cover on the left-hand side).

Fix the spring housing to the loft floor with 4 x

20mm screws (F3) through the 4 inner holes.

Place the housing cover (F2) over the spring

housing and fix down using 2 x 20mm (F3) screws

through the 2 remaining outer holes.

8.5

8.4

8.3

Installing the Power Pivot System

Position the template cut from the rear of the

header card against either the left or right hand hinge

guide bracket (depending on which chosen side the

power pivot system is to be fitted).

Using a bradawl mark the 6 applicable holes

through the template on to the loft floor.

8.2

8.1

For Right

Hand Fixing

For Left

Hand Fixing

WARNING:

Do Not stand on the ladder to do this. Either using a

second ladder, or from inside the loft space, secure

the hinges using six 35mm screws supplied.

If flooring material covers the top edge of the loft hatch frame ensure that it is completely stable and if necessary

use longer screws to penetrate the frame itself.
The ladder should now be free to swing from the hinges and slide freely up and down the guides.

Installing the Ladder

N.B.

The ladder should be installed on the same side

of the trap as the trapdoor hinges.

With the ladder preferably centred in the

opening, and the trapdoor hanging down, locate the

hinge guide bracket arms (B1 & B2) on the top edge

of the loft hatch frame (see diagram).

Make guide holes with the bradawl then pre

drill pilot holes (2mm diameter) for all screws.

Fix using 35mm screws (B3).

N.B.

the bracket arms with two screw holes should be

on top.

7.3

7.2

7.1

F8 F7 F6

Handrail Assembly

The handrail (G6) can be fitted to either side of the loft

ladder. It is advisable to fit the handle only after fitting

the power pivot arm.

Fix the handrail to your chosen side of the

rear frame.

Use 3 x spacers (E1), 60mm bolts (E2),

washers and nuts (E3 & E4) supplied.

You have a choice of 2 different handrail

heights which will be dependent on the amount of

“in-loft” handrail you require.
Check that all fixings for the whole assembly are fully

secure.

9.3

9.2

9.1

Locate the power arm linkage plates either

side of pivot tip (F4)/ladder stile and align all holes.

Secure the stile to the linkage plates using bolt

(F5), washers (F6), nut and nut cap (F7 & F8).
Ensure bolt (F5) and nut (F7) are tightened sufficiently

to allow the linkage to freely rotate without any

looseness.

DO NOT over-tighten the nut as this will restrict

smooth operation of the ladder system.

8.10

8.9

2**

Position 1 fixes handrail in top position

** Position 2 fixes handrail in low position

IMPORTANT

DO NOT attempt to climb your loft ladder until installation is

complete and the ladder is pulled down to appropriate top

stops. Then ensure that the locking catches are engaged.

TWIST C

ATCH

ASSEMBL

HANDRAIL ASSEMBL

TTOM STOPS

ADDITIONAL TOP

STOPS

HINGE

GUIDE ASSEMBL

Catch Operator

. . . . . . . . . . . .

Travel Stop Ring

. . . . . . . . . . .

Catch Lever

. . . . . . . . . . . . . . .

Nut (M12)

. . . . . . . . . . . . . . . . .

Location Bracket

. . . . . . . . . .

Screw (20mm)

. . . . . . . . . . . .

Screw (12mm)

. . . . . . . . . . . .

Top Stop Bolt (M4 x 8mm)

Additional Top Stop

. . . . . . . .

Locking Nut (M4)

. . . . . . . . . .

Power Pivot Unit

. . . . . . . . . .

Housing Cover

. . . . . . . . . . . .

Screw (20mm)

. . . . . . . . . . . .

Pivot Tip

. . . . . . . . . . . . . . . . . .

Bolt (M6 x 40mm)

. . . . . . . .

Plastic Washer

. . . . . . . . . . . .

Locking Nut (M6)

. . . . . . . . . .

Nut Cap

. . . . . . . . . . . . . . . . . . .

Card Template

. . . . . . . . . . . . .

(on back of header card)

PIVO

T ASSEMBL

Handrail Spacer

. . . . . . . . . . .

Bolt (M5 x 60mm)

. . . . . . . .

Washer (

25mm)

. . . . . . . . .

Locking Nut (M5)

. . . . . . . . .

Bottom Stop

. . . . . . . . . . . . . . .

Screw (12mm)

. . . . . . . . . . . .

Hinge Guide (left)

. . . . . . . . . .

Hinge Guide (right)

. . . . . . . .

Screw (35mm)

. . . . . . . . . . . .

3-Section Loft Ladder

. . . . .

Stowing Pole

. . . . . . . . . . . . .

Plastic Stowing Hook/Key

End Plug

. . . . . . . . . . . . . . . . . .

(Trapdoor not provided)

Trapdoor Hinges

. . . . . . . . . .

Screws (20mm

. . . . . . .

Handrail

. . . . . . . . . . . . . . . . . . .

Self-tapping screw

. . . . . . . .

Additional

Top stops

Fitted

No Additional

Top stops

Fitted

Operating the Ladder

Locate the plastic stowing hook/key (G3) into

one end of the stowing pole (G2) and push firmly to

ensure the plastic stowing hook/key (G3) is fully located

within the pole. Secure hook/key (G3) with screw (G7).

Push the plastic end plug (G4) into the opposite end of

the stowing pole (G2).

To open the trapdoor locate the key (G3) into

the slot in the catch operator (A1) and turn the catch

anti-clockwise until it reaches the travel stop and then

lower the trapdoor.

10.2

10.1

Stowing the Ladder

Retract both right-hand side catches ‘C’ & ‘D’

(blue) and rotate both catch levers upwards into the

locked open position.

To stow the ladder, retract catch ‘A’ (black), slide

the front frame fully upwards until catch engages again.

Repeat step 11.2 for catch ‘B’ (black) and the

middle ladder frame.

Engage the plastic stowing hook/key (E3) over

and at the centre of the REAR ladder section bottom

rung and whilst maintaining the stowing pole near

vertical push the ladder vertically upwards.

Continue to slowly push the ladder up and fully

into the loft.

11.6

11.5

11.3

11.2

11.1

Catches

‘C’ & ‘D’

Released/engaged

Retracted/locked open

WARNING:

DO NOT attempt to climb your loft ladder until you

have:

Checked that it is pulled down to the stops.

Fully read all safety labels and ensured that it is

set at the correct angle.

Ensure that the locking catches are fully engaged.

Locate the stowing hook/key (E3) over and at

the centre of the REAR ladder section bottom rung and

steadily pull the ladder outward and downward until

both top stops reach and make contact with the hinge

guides.

10.3

To extend the ladder, retract left-hand catch ‘A’

(black) while supporting the front frame of the ladder.

Lower the frame slowly until catch ‘A’ (black) engages

again.

Then retract catch ‘B’ (black) and lower the

middle frame until catch ‘B’ (black) is engaged in your

required position. Extend the ladder until the feet rest

firmly on the floor.

When the ladder has been fully deployed, rotate

both right-hand side catch levers downward to unlock

and release both catches ‘C’ and ‘D’ (blue) and ensure

both catches are fully engaged. Do NOT use ladder with

any catches (‘A’, ‘B’, ‘C’ or ‘D’) disengaged. Read the

safety labels on the product.

10.5

10.6

Ensure the ladder is pulled down so that the top

stops or additional top stops if fitted rest firmly on the

hinge guides. This supports the top section and

prevents it sliding down when climbed.

Check the ladder angle against the safety label

or refer back to deployed requirements on page 1.

10.9

10.8

Retract both right-hand side catches ‘C’ & ‘D’

(blue) and rotate both catch levers upwards into the

locked open position (see diagram).

10.4

10.7

Finally, use the stowing pole to raise the

trapdoor and turn the catch operator clockwise to

close.

11.7

Reverse step 11.1 and ensure both right-hand

side catches ‘C’ and ‘D’ (blue) are fully engaged.

11.4

CSK)

Please check you have all components listed (tick boxes)

28/04/2016 14:52

Installation

and

operating

instructions

Tools required:

Slide the hinge guides (B1 & B2) onto the rear

frame stiles. The brackets should be positioned

outwards, with the double holed half uppermost (see

diagram).

4.2

Permanent top stop

Slide all the way up to the factory–fitted

permanent top stops.

4.3

Do not replace the plastic end tips at this

stage (see later at step 6.5).

4.4

3 Section Operating Heights

Millimetres

Feet & Inches

Notes

2133 to 2286

7’ 0” to 7’ 6”

Fit additional top stops

2286 to 2415

7’ 6” to 7’ 11”

Do not fit additional top stops

2415 to 2565

7’ 11” to 8’ 5”

Fit additional top stops

2565 to 2705

8’ 5” to 8’ 10

”

Do not fit additional top stops

2705 to 2845

8’ 10

” to 9’ 4”

Fit additional top stops

2845 to 3000

9’ 4” to 9’ 10”

Do not fit additional top stops

Additional Top Stops

Depending on the floor to loft floor height (see bottom

of page 1), you may need to fit the additional top

stops provided (C2) (see table below).

Locate the additional top stops over the holes

approx 150mm (6") below the permanent top stops on

the rear frame of the ladder (see diagram).

Ensure the hinge guides (B1 & B2) are already

in place and below the additional top stops when

fitted.

5.2

5.1

Fix the additional top stops using two M4 bolts

and nuts supplied (C1 & C3).

5.3

Fitting Bottom Stops

Both end tips should now have been removed

from the rear frame at previous step 4.1.

Slide the bottom stops (D1) onto the rear frame

stiles.

Position the bottom stops 150 mm from the end

of the stiles (see diagram).

Fix with screws (D2).

Replace the plastic end tips removed previously

and secure with studs.

6.2

6.1

6.5

6.4

6.3

Right

side

Left

side

150 mm

Adapting the trapdoor

The loft ladder is suitable for a loft opening flush with

the ceiling, having a hinged trapdoor opening

downwards, with a suitable fastener to keep the hatch

firmly shut. If the trapdoor does not hinge downwards,

or is not hinged at all, you will need to adapt or replace

it so that it does. The parts needed are enclosed.

Hanging the trapdoor

Minimum

of 1" (26mm)

Use the existing cover as a template to cut

out the new piece, ensuring a slightly loose fit all

round, (3mm (

”) maximum). Your DIY store may be

able to do this for you.

1.2

Remove the existing trapdoor and hinges.

Prise off any support battens so that the four faces of

the loft trap frame are flat.

1.3

Screw hinges (G5) to one edge of the

trapdoor using 20mm (

”) wood screws.