MacDon D50, Unloading And Assembly Instructions

Page 1: ...Form 169007 Revision D Model D50 and D60 Harvest Header for Self Propelled Windrowers UNLOADING and ASSEMBLY INSTRUCTIONS for NORTH AMERICAN SHIPMENTS Published September 2011...

Page 2: ...ies Self Propelled Windrowers Some sections apply to multiple header configurations and sizes Carefully follow the instructions for your specific header Use the Table of Contents to guide you to speci...

Page 3: ...STEP 10 INSTALL REEL ENDSHIELDS 27 STEP 11 INSTALL CROP DIVIDERS 28 A D60 28 B D50 29 STEP 12 INSTALL HEADER ENDSHIELDS 30 A HINGED ENDSHIELD 30 B NON HINGED ENDSHIELD 32 STEP 13 ADJUST TRANSPORT LIG...

Page 4: ...ective device such as ear muffs A or ear plugs B protects against objectionable or loud noises Be aware that accidents often happen when the Operator is tired or in a hurry to get finished Take the ti...

Page 5: ...dling machine Keep the area used for servicing machinery clean and dry Wet or oily floors are slippery Wet spots can be dangerous when working with electrical equipment Be sure all electrical outlets...

Page 6: ...crease torque values by 5 B SAE BOLTS BOLT DIA A in NC BOLT TORQUE SAE 5 SAE 8 ft lbf N m ft lbf N m 1 4 9 12 11 15 5 16 18 24 25 34 3 8 32 43 41 56 7 16 50 68 70 95 1 2 75 102 105 142 9 16 110 149 14...

Page 7: ...sembly O RING TYPE a Inspect O ring and seat for dirt or obvious defects b On angle fittings back off the lock nut until washer A bottoms out at top of groove B in fitting c Hand tighten fitting until...

Page 8: ...ose nut until hand tight The nut should turn freely until it is bottomed out Torque fitting further to the specified number of F F F T Flats From Finger Tight or to a given torque value in the table s...

Page 9: ...are inch psi x 6 8948 kilopascals kPa x 00689 megapascals MPa Torque pound feet or foot pounds lbf ft or ft lbf x 1 3558 newton meters N m pound inches or inch pounds lbf in or in lbf x 0 1129 newton...

Page 10: ...r into position and block trailer wheels b Lower trailer storage stands CAUTION Ensure that forks extend beyond the inner support prior to lifting the header If the forks do not lift at the supports d...

Page 11: ...d clear when lowering as machine may swing d Back up SLOWLY while lowering forks until header is just above the ground See illustration e Place 6 in 150 mm blocks under each end and center of cutterba...

Page 12: ...g support at center reel arm CAUTION Stand clear when lowering as machine may swing d Back up SLOWLY while lowering forks until header is just above the ground e Place 6 in 150 mm blocks under each en...

Page 13: ...pport Set boots aside for later installation b Remove six bolts securing lower support to header legs and remove support c Remove four bolts securing upper support to header legs and remove support d...

Page 14: ...BLY Form 169007 14 Revision D f Cut banding securing reel to cutterbar and backtube SINGLE REEL ONLY g Cut banding and remove plastic endshields from backsheet h Remove reel anti rotation brace betwee...

Page 15: ...Position sling around the reel tube close to outboard end of reel and attach sling to a forklift or equivalent d Remove shipping wire banding from cylinder and remove pins from lug and arm e Lift reel...

Page 16: ...LE REEL ONLY j Attach cylinder to frame with pin as shown Secure with cotter pin DOUBLE REEL ONLY k Remove sling and re position around reel tube near opposite outboard reel arm l Remove shipping wire...

Page 17: ...s at base of center reel arm shipping support so that plate drops free DOUBLE REEL r Slide lower support off cutterbar s Remove two reel arm supports from endsheets CAUTION Braces On Reel Arms Keep Re...

Page 18: ...stalled attach draper header boots supplied with header to windrower lift linkage as follows DANGER Stop engine and remove key from ignition before leaving Operator s seat for any reason A child or ev...

Page 19: ...tch on the GSL to fully retract header lift cylinders d Slowly drive windrower forward so that boots D enter header legs G Continue to drive slowly forward until linkages contact support plates in the...

Page 20: ...AUTION Check to be sure all bystanders have cleared the area 5 Start engine and proceed to next page step b HYDRAULIC LINK WITHOUT SELF ALIGNMENT KIT STANDARD FOR M200 M205 OPTIONAL FOR M105 M150 M155...

Page 21: ...sed header c Engage lift cylinder stops on both lift cylinders d Install pin E through header leg engaging U bracket in header leg on both sides e Raise header stand F to storage position by pulling p...

Page 22: ...ctions and should have been provided with the windrower shipment TRACTOR OPTIONAL KITS FOR DRAPER HEADER REEL DRIVE LIFT REEL FORE AFT REVERSER COUPLER M100 B5426 B5194 M105 B5577 M150 B5426 B5194 B46...

Page 23: ...as follows 1 Check connectors and clean if required 2 Open cover E on header receptacle 3 Push in lock button F and pull handle G to half open position 4 Remove hose bundle with multi coupler D from w...

Page 24: ...nd pins from reel fore aft cylinders on each reel support arm Pin may be installed in arm b Start windrower and level reel arms with windrower hydraulics c Extend and retract cylinders to re phase cyl...

Page 25: ...wire and pins from reel fore aft cylinders on reel arms Pin may be installed in arm b Start windrower and level the reel arms with the windrower hydraulics c Extend and retract cylinders to re phase c...

Page 26: ...and endshields d Rotate tine bar crank A and position link B until attachment holes in bar crank and link are approximately aligned e Install bolt C in link and position shim D 5 8 in ID lockwasher o...

Page 27: ...ll the shields c Loosen bolts securing endshield supports to disc and rotate supports approximately as shown d Retrieve hardware from bag removed in previous step e Install endshields with lip in rela...

Page 28: ...ugs A in holes in endsheet d Lift forward end of divider until pin C at top of divider engages and closes latch D e Push safety lever E down to lock pin in latch f Check that divider does not move lat...

Page 29: ...d lift forward end of divider to face of endsheet d Install bolt A lock washer and flat washer Tighten bolt e Check that divider does not move laterally Adjust bolts C as required to tighten divider a...

Page 30: ...ort d Install endshield D onto support tube and re install screw C e To close shield lift latch B and swing shield forward until the front engages crop divider E f Push in shield where shown opposite...

Page 31: ...on the endsheet 3 Loosen bolts E on support 4 Loosen bolts F on latch assembly G 5 Adjust latch assembly G to achieve appropriate gap X in chart previous page 6 Tighten bolts E and F i To achieve a s...

Page 32: ...fit snugly onto the endsheet Check gap X between the front end of shield and header frame Compare measurement with values in the next chart TEMPERATURE Degrees F C GAP X in mm 25 4 1 1 28 45 7 1 0 24...

Page 33: ...e position the shield f Tighten bolts F STEP 13 ADJUST TRANSPORT LIGHTS a Position light perpendicular to header Lights are located on each of the outboard reel arms STEP 14 INSTALL OPTIONS Optional a...

Page 34: ...T OF BOTH TIRES lb kg 7 5 X 16 A 10 38 200 91 10 X 16 B 18 69 380 170 16 5 X 16 1 C 41 158 830 377 Weights are given for typical calcium chloride and water mixtures Weight is reduced by 20 if only wat...

Page 35: ...ce with the instructions in this manual The completed checklist should be retained either by the Operator or the Dealer A TIRE PRESSURE TRANSPORT AND STABILIZER WHEEL OPTIONS Check tire inflation pres...

Page 36: ...tension is achieved 3 Tighten jam nut C and bolts B on drive mounting bracket d Close endshield II TIMED DRIVE DK a Open endshield Timing Belts b A force of 6 lbf 27 N should deflect timing belt E 1...

Page 37: ...mm at mid span 4 Tighten bolts J and K c Close endshield E REEL CENTERING WARNING Stop windrower engine and remove key before making adjustments to machine A child or even a pet could engage the drive...

Page 38: ...rack on under side of draper is properly engaged in groove of drive roller and that idler roller is between the guides c If required set draper tension as follows 1 Turn bolt B clockwise tighten and w...

Page 39: ...position using holes in support as a guide 4 Re insert pin C engage in frame and secure with lynch pin B 5 Check that skid shoes are adjusted to the same position H HEADER LEVELLING The windrower link...

Page 40: ...r allowable clearances X 0 12 in 3 mm At Endsheets X 0 12 in 3 mm At Sectors Next to Drive At Center Arm 0 78 in 20 mm 1 56 in 40 mm e If required adjust outside reel arms as follows 1 Loosen nut A 2...

Page 41: ...decks slid fully ahead b Loosen tension on drapers Refer to sub step F DRAPER TENSION c Lift draper up at front edge past cutterbar d Loosen two locknuts C one half turn only on deck support D There...

Page 42: ...noted c Leave excess grease on fitting to keep out dirt d Replace any loose or broken fittings immediately e If fitting will not take grease remove and clean thoroughly Also clean lubricant passagewa...

Page 43: ...han 6 pumps continued next page REEL SHAFT RH BEARING 1 PLC D60 REEL SHAFT LH BEARING 1 PLC NOTE To prevent binding and or excessive wear caused by sickle pressing on guards do not over grease If more...

Page 44: ...treme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base D50 NOTE To prevent binding and or excessive wear caused by sickle pressing on guards do not over grease If mo...

Page 45: ...and D60 Harvest Headers for Self Propelled Windrowers Operator s Manual 169441 D50 and D60 Harvest Header FD70 FlexDraper Combine Header Operator s Manual 169006 D50 D60 Harvest Header FD70 FlexDrape...

Page 46: ...interfering parts NOTE Reel and drapers will not operate until oil flow fills the lines c Run header for an additional 10 minutes at operating speed watching and listening FROM THE OPERATOR S SEAT for...

Page 47: ...n up due to insufficient clearance between guard and sickle b If heating is evident proceed as follows 1 Check gap between knife head and pitman arm A business card should slide easily through the gap...

Page 48: ...issouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03...

Page 49: ...bilizer Option 35 Check wheel bolt torque Transport Stabilizer Option 35 Check wobble box breather position 35 Check wobble box lube level 35 Check sickle drive belt s tension 36 Check reel centered b...