MacDon M105, Unloading And Assembly Instructions

Page 1: ...169558 Revision D M105 Self Propelled Windrower UNLOADING and ASSEMBLY INSTRUCTIONS for NORTH AMERICAN SHIPMENTS Published August 2013 Original Instructions...

Page 2: ...MACDON M105 SELF PROPELLED WINDROWER CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other...

Page 3: ...g setup and pre delivery requirements for the MacDon M105 Self Propelled Windrower Use the Table of Contents to guide you to specific areas Retain this instruction for future reference CAREFULLY READ...

Page 4: ...REPOSITION CASTER WHEELS 17 STEP 5 INSTALL STEPS 18 STEP 6 UNPACK IGNITION KEYS 18 STEP 7 INSTALL CENTER LINK 19 STEP 8 CONNECT BATTERIES 20 STEP 9 INSTALL AM FM RADIO 21 STEP 10 ATTACH HEADER 23 A D...

Page 5: ...t aid kit for use in case of emergencies Keep a fire extinguisher on the machine Be sure the extinguisher is properly maintained and be familiar with its proper use Be aware that accidents often happe...

Page 6: ...working with electrical equipment Be sure all electrical outlets and tools are properly grounded Use adequate light for the job at hand Keep machinery clean Do not allow oil or grease to accumulate on...

Page 7: ...ax Min Max 1 4 20 106 117 11 9 13 2 5 16 18 218 241 24 6 27 1 3 8 16 32 36 44 48 7 16 14 52 57 70 77 1 2 13 79 87 106 118 9 16 12 114 126 153 170 5 8 11 157 173 212 234 3 4 10 281 311 380 420 7 8 9 44...

Page 8: ...l Size Torque ft lbf in lbf Torque N m Min Max Min Max 1 4 20 150 165 16 8 18 6 5 16 18 18 19 24 26 3 8 16 31 34 42 46 7 16 14 50 55 67 74 1 2 13 76 84 102 113 9 16 12 109 121 148 163 5 8 11 151 167 2...

Page 9: ...75 48 53 65 72 14 2 0 77 85 104 115 16 2 0 119 132 161 178 20 2 5 233 257 314 347 24 3 0 402 444 543 600 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nominal Size Torque ft lbf in lbf Torque...

Page 10: ...PE HYDRAULIC FITTINGS a Inspect O ring and seat for dirt or obvious defects b On angle fittings back off the lock nut until washer A bottoms out at top of groove B in fitting c Hand tighten fitting un...

Page 11: ...until hand tight The nut should turn freely until it is bottomed out Torque the fitting further to the specified number of FFFT Flats From Finger Tight or to a given torque value in the table shown i...

Page 12: ...6 8948 kilopascals kPa x 00689 megapascals MPa Torque pound feet or foot pounds lbf ft x 1 3558 newton meters N m pound inches or inch pounds lbf in or in lbf x 0 1129 Temperature degrees Fahrenheit F...

Page 13: ...r Header A machine that cuts and lays crop into a windrow and is attached to a self propelled windrower ISC Intermediate Speed Control Mower Conditioner A machine that cuts and conditions hay and is p...

Page 14: ...acity at 48 in 1220 mm check with your forklift distributor a Move trailer onto level ground and block trailer wheels b Set forklift tines to the widest possible setting c Position one forklift on eit...

Page 15: ...ckets on both front legs of windrower f Chains must be the same length CAUTION The front legs rest on the trailer bed on skid shoes Ensure there are no obstructions to prevent rearward sliding of the...

Page 16: ...arward of drive wheel center WARNING Ensure forks project beyond far side of frame d Lift until windrower is clear of trailer bed e Slowly back forklift away from trailer until windrower is clear of t...

Page 17: ...er leg off the ground with stand or equivalent b Locate jack under RH leg and raise jack slightly to take some weight off leg c Remove two bolts washers and nuts from frame d Tap out the two pins with...

Page 18: ...rklift or equivalent Lower forklift d Rotate wheel to align holes with studs and push wheel onto studs e Install wheel nuts and tighten to 220 lbf ft 300 N m using the tightening sequence shown above...

Page 19: ...or other lifting device under the frame where shown NOTE Lifting device should have a lifting capacity of at least 5000 lb 2270 kg b Remove six bolts four on backside two on underside and washers fro...

Page 20: ...form Do NOT thread in fully d Hang step assembly on bolts If required back off bolts e Install two remaining bolts in upper holes in step f Tighten hardware STEP 6 UNPACK IGNITION KEYS a Remove wing n...

Page 21: ...enter link b Position link between mounting brackets on front frame and attach at lower hole location c Install clevis pin and secure with hair pin HYDRAULIC LINK OPTIONAL The hydraulic center link ma...

Page 22: ...itched to POWER OFF IMPORTANT BATTERY IS NEGATIVE GROUNDED Always connect starter cable to the positive terminal of battery and battery ground cable to negative terminal of battery Reversed polarity i...

Page 23: ...adio in opening and secure by bending tabs G on receptacle against panel f Insert radio into receptacle and attach radio bezel Ensure radio locks into position and faceplate H is against the panel g A...

Page 24: ...rews n Adjust bracket J if necessary by loosening nuts K to allow radio to slide into opening and securely capture support D o Retrieve antenna from inside cab and remove protective cover from base en...

Page 25: ...ive reel drive hoses on the RH side If necessary obtain kit MD B5577 from your MacDon Dealer and install it in accordance with the instructions supplied with the kit II ATTACH HEADER BOOTS IMPORTANT T...

Page 26: ...ame linkage as required to raise the center link G so that the hook H is above the attachment pin on the header CAUTION Check to be sure all bystanders have cleared the area c Start engine and activat...

Page 27: ...next column MECHANICAL LINK WARNING Stop windrower engine and remove key before making adjustments to machine A child or even a pet could engage the drive 1 Stop engine and remove key from ignition 2...

Page 28: ...otate toward header to release and lower cylinder stop Q onto cylinder 3 Repeat for opposite lift cylinder i Install pin F through header leg engaging U bracket in lift linkage on both sides and secur...

Page 29: ...e and remove key WARNING Stop windrower engine and remove key before making adjustments to machine A child or even a pet could engage the drive o Connect header drive hoses V and electrical harness W...

Page 30: ...location D IMPORTANT For machines equipped with the hydraulic center link it may contact the header as the windrower approaches the header for hook up b If necessary re locate the pin E at the frame l...

Page 31: ...ually push it down after hook engages header pin 4 Check that center link is locked onto header by pulling upward on rod end of cylinder 5 Proceed to step f below MECHANICAL LINK WARNING Stop windrowe...

Page 32: ...ps on both lift cylinders as follows 1 Stop engine and remove key from ignition 2 Pull lever N and rotate toward header to release and lower cylinder stop O onto cylinder 3 Repeat for opposite lift cy...

Page 33: ...hild or even a pet could engage an idling machine a Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit b Inject grease through fitting with grease gun until grease...

Page 34: ...FITTINGS BOTH SIDES WALKING BEAM PIVOT CASTER PIVOT BOTH SIDES High Temperature Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base FORKED CASTER SPINDLE BEARI...

Page 35: ...EADER TYPE is displayed DRAPER is flashing on lower line f Press or to change value on lower line g Press SELECT h TILT CYL INSTALLED is displayed i Press or to change value on lower line j Press SELE...

Page 36: ...E S S H A Z A R D T O S E T L2 M x x x I S C R P M O N L1 C x x x E X I T E N G I N E I S C L2 M x x x N O Y E S Programming Menu Flow Chart for Software version C107 and M102 or higher If NO then ju...

Page 37: ...G L I S H L2 M x x x E S P A N O L L2 M x x x R U S S I A N If NO then jump to If NO then jump to Tilt to be suppressed if not installed in the windrower setup menu Use the arrow keys to change the de...

Page 38: ...E S S R E T R A C T T I L T L1 C x x x C A L I B R A T I N G T I L T L2 M x x x R E T R A C T T I L T H O L D L2 M x x x H D R T I L T C O M P L E T E L1 C x x x T O C A L I B R A T E S E L E C T L2...

Page 39: ...M x x x W H E E L S P E E D 1 2 3 H Z L1 C x x x S E N S O R I N P U T L2 M x x x H D R H E I G H T S E N S O R L1 C x x x S E N S O R I N P U T L2 M x x x H E A D E R A N G L E S E N S O R L1 C x x x...

Page 40: ...x N O E X I T Y E S T O A C T I V A T E P U R G E L1 C x x x E X I T F U N C T I O N M E N U L2 M x x x N O Y E S H E A D E R D O W N U P L1 C x x x E X I T D I A G N O S T I C L2 M x x x N O Y E S V...

Page 41: ...AL NUMBERS a Record windrower and engine serial numbers on the Checklist B FINAL DRIVE LUBRICANT LEVEL a Rotate wheel so that one of the plugs is horizontally aligned with the center of the hub b Remo...

Page 42: ...cap counterclockwise to loosen bung and remove dipstick b Check that level is between LOW and FULL marks c Re install filler cap and turn clockwise to tighten bung G FUEL SEPARATOR a Turn drain valve...

Page 43: ...PRE DELIVERY CHECKS 169558 Revision D 41 H A C COMPRESSOR BELT a Tension on A C compressor belt should be such that a force of 8 to 12 lbf 35 55 N deflects the belt 3 16 in 5 mm at mid span...

Page 44: ...e system requires adjustment refer to the M105 Operator s Manual for adjustment procedures b With the engine shut down 1 Open engine compartment hood 2 Pry the steering interlock away from pintle arms...

Page 45: ...T until engine starts and then release key IMPORTANT Do NOT operate starter for longer than 15 seconds at a time If engine does NOT start wait at least two minutes before trying again After the third...

Page 46: ...wait two minutes to allow the starting motor to cool before attempting to re start the engine 6 If engine fails to start repeat steps 2 to 5 7 After start up the engine will cycle through a period wh...

Page 47: ...c With the windrower moving at less than 3 mph 1 Stand up out of the seat 2 The Cab Display Monitor CDM will flash NO OPERATOR on the upper line and ENGINE SHUTDOWN 5 4 3 2 1 0 on the lower line acco...

Page 48: ...y Module CDM f Switch BEACONS ON if installed and check that they are functioning The ignition switch must be at RUN but the engine does NOT need to be running IX INTERIOR LIGHTS a Switch lights ON an...

Page 49: ...ning turn blower switch to the first position turn temperature control switch to MAXIMUM heating and A C control to OFF c Click A C switch from OFF to ON for one second then back to OFF for 5 to 10 se...

Page 50: ...ermediate Speed Control ISC to OFF see STEP 11 PROGRAM CAB DISPLAY MODULE CDM d Push down on the yellow knob and pull up on the black ring at the base of the switch e A slight delay between switch ON...

Page 51: ...Multiply the rpm reading by two for the knife speed in strokes per minute 3 Compare reading to the table on the previous page 4 If required adjust knife speed See step i on previous page L MANUALS a...

Page 52: ...a Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03 9432 9972 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block...

Page 53: ...ry tank 39 Check air cleaner and clamps 40 Check hydraulic oil level and check for leaks along lines 40 Check fuel separator for water and foreign material Drain and clean as necessary Add fuel 40 Che...