MacDon R113, Assembly Instruction Manual

Page 1: ...R113 R116 Rotary Disc Pull Type Unloading and Assembly Instruction North America 215585 Revision A Original Instruction The Harvesting Specialists...

Page 2: ...n is based on the information available and in effect at the time of printing MacDon Industries Ltd makes no representation or warranty of any kind whether expressed or implied with respect to the inf...

Page 3: ...mpting to unload assemble or use the machine If the shipment is damaged or is missing parts contact shortageanddamage macdon com Conventions The following conventions are followed in this document Rig...

Page 4: ...duction page i Added email contact for shipments with damage or missing parts Product Support 3 5 Attaching Clutch Driveline page 28 Revised illustrations to show new driveline clutch ECN 60892 Instal...

Page 5: ...ng Module Without Dealer Installed Transport 32 3 8 Installing Options 33 3 8 1 Installing Transport System 33 Installing Components 33 Installing Hydraulics 44 Installing Electrical Components 51 Ins...

Page 6: ...ring Harness 107 Chapter 6 Completing Rotary Disc Pull Type Assembly 109 6 1 Installing Field Wheels 109 6 2 Priming the Hitch Swing Cylinder 111 6 3 Installing Transport Wheels Factory Installed Tran...

Page 7: ...er 160 8 18 Checking and Adjusting the Cam on the Transport Deploy Swing Mechanism 161 Chapter 9 Transporting the Rotary Disc Pull Type 163 9 1 Preparing Rotary Disc Pull Type for Transport 163 9 1 1...

Page 8: ...lic Fittings Non Adjustable 192 10 4 7 O Ring Face Seal Hydraulic Fittings 193 10 4 8 Tapered Pipe Thread Fittings 194 10 5 Conversion Chart 196 10 6 Definitions 197 10 7 Converting Transport Decal 19...

Page 9: ...if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert agai...

Page 10: ...s Heavy gloves Wet weather gear Respirator or filter mask Figure 1 2 Safety Equipment In addition take the following precautions Be aware that exposure to loud noises can cause hearing impairment or l...

Page 11: ...ne function and or safety It may also shorten the machine s life To avoid injury or death from unexpected startup of the machine ALWAYS stop the engine and remove the key from the ignition before leav...

Page 12: ...re the tire is correctly seated before inflating to operating pressure If the tire is not correctly positioned on the rim or is overinflated the tire bead can loosen on one side causing air to escape...

Page 13: ...e usually yellow Operator manuals and technical manuals list the location and explain the meaning of all safety signs placed on the machine Figure 1 9 Operator s Manual Decal Keep safety signs clean a...

Page 14: ......

Page 15: ...aving the operator s seat for any reason CAUTION Equipment used for unloading must meet or exceed the requirements specified below Using inadequate equipment may result in chain breakage vehicle tippi...

Page 16: ...allet NOTE Pallet is designed to be lifted from the backside only 9 Raise rotary disc pull type off deck IMPORTANT Take care not to contact the other machine if load is two headers wide 10 Back up unt...

Page 17: ...ling the Rotary Disc Pull Type Factory Installed Transport page 61 3 1 Repositioning Center Link Top Anchor Perform this procedure to reposition the center link top anchor into working position Figure...

Page 18: ...C and shipping tag D 6 Remove pin A from center location and lower forks on forklift NOTE Pin should slide out freely Adjust forklift fork or move carrier frame until pin is loose Do NOT use hammer t...

Page 19: ...lve A on each rotary disc pull type lift cylinder by turning the handle to the horizontal position Repeat on opposite side 10 Turn adjuster bolt B to set dimension C to 130 mm 5 1 8 in Repeat on oppos...

Page 20: ...ling A around the hitch frame Adjust sling position until hitch is balanced when lifting R113 PT Approximately 2 7 m 106 in from the edge of tractor end B of the hitch R116 PT Approximately 3 5 m 138...

Page 21: ...block B from top of pin and remove hitch pin C Figure 3 13 Hitch Pin 7 Install hitch pin A fully into hitch Figure 3 14 Gearbox 8 Pivot gearbox A towards the right side of the header This will increa...

Page 22: ...lowly lower hitch A while maintaining pin alignment until hitch pin B is fully inserted Use a large soft hammer if necessary to seat hitch pin Figure 3 17 Hitch Pin 11 Line up holes in hitch pin A wit...

Page 23: ...Hitch Pin 12 Tighten outer bolts A first to draw the plate against the frame and then tighten the inner bolts 13 Torque bolts to 461 Nm 340 lbf ft ASSEMBLING THE ROTARY DISC PULL TYPE WITH OR WITHOUT...

Page 24: ...disc pull type to a tractor with a drawbar hitch proceed as follows If attaching the rotary disc pull type to a tractor with a two point hitch refer to 3 3 2 Installing Two Point Hitch Cat II Adapter...

Page 25: ...m 51 lbf ft Figure 3 22 Jack Stand 7 Install jack A at front of hitch and secure with pin B 8 Lower forklift until hitch is resting on jack A Figure 3 23 Hitch Casting 9 Remove shipping wire A that se...

Page 26: ...th bolt D and nut 14 Remove any remaining strapping from pallet A Lower pallet Remove floor jack and pallet Figure 3 25 Cone Shield 15 Remove cone shield A Figure 3 26 Primary Driveline 16 Retrieve pr...

Page 27: ...toward the shaft 20 Clean threads on pin A after inserting pin 21 Install washer B and nut C on the tapered pin and torque nut to 149 Nm 110 lbf ft The end of the pin must be recessed approximately 9...

Page 28: ...et 25 Insert bracket tab B through the slot in the rear of toolbox A 26 Retrieve lynch pin C from the bag of hardware supplied with the jack Secure toolbox A by inserting lynch pin C into tab B 27 Ins...

Page 29: ...r shipment NOTE Do NOT remove any strapping that secures hitch adapter A to pallet B 4 Remove strapping that secures pin C to adapter A 5 Remove pin C from adapter and remove bolt D and nut from pin C...

Page 30: ...o position under the gearbox 11 Maneuver adapter A so that pin B can be installed to secure adapter to hitch 12 Secure pin with bolt C and nut 13 Remaining any remaining strapping from pallet Lower pa...

Page 31: ...ut shaft Figure 3 40 Primary Driveline 20 Insert tapered pin A by hand Ensure the pin lines up with groove in the yoke and is fully inserted The notch in the pin should be facing toward the shaft 21 C...

Page 32: ...d A over the primary driveline Place driveline B on driveline support C Figure 3 42 Toolbox Mounted on Jack Stand Bracket 24 Place toolbox groove A onto jack stand bracket B as shown ASSEMBLING THE RO...

Page 33: ...of toolbox A 26 Retrieve lynch pin C from the bag of hardware supplied with the jack Secure toolbox A by inserting lynch pin C into tab B 27 Install hitch swing cylinder For instructions refer to 3 4...

Page 34: ...as follows Figure 3 45 Hitch Swing Cylinder 1 Reposition cylinder A at left side of hitch and attach rod end to carrier frame lug with pin at location B Secure with cotter pin C 2 Place a container or...

Page 35: ...A at right side of hitch Use pin C to attach barrel end to lug B Secure with cotter pin D NOTE The rod end of cylinder will be attached to the transport system casting after the system is primed For...

Page 36: ...eline B and remove strapping A securing it to hitch Remove all packing material Figure 3 48 Steering Arm Strapping 2 Remove strapping A and packing material securing steering arm B to hitch Pivot stee...

Page 37: ...Ensure the pin lines up with groove in the yoke and is fully inserted The notch in the pin should be facing toward the shaft 10 Clean threads on pin A after inserting pin 11 Install washer B and nut...

Page 38: ...te direction 4 Position steering arm C onto gearbox D Figure 3 54 Steering Arm 5 Line up the two mounting holes in arm weldment with the forward threaded holes in the upper rear swivel gearbox 6 Insta...

Page 39: ...ne Shield 9 Attach safety chain A from driveline shield to slotted hole in the steering arm NOTE Ensure chain is shortened to prevent any driveline wrapping ASSEMBLING THE ROTARY DISC PULL TYPE WITH O...

Page 40: ...e 3 56 Lighting Module Plug 1 Remove plug A from the upper input receptacle on transport lighting module Figure 3 57 Trailer Harness 2 Locate plug P102 on trailer harness A at the header end of the hi...

Page 41: ...he basic parts of the transport system Installing Latch Assembly Figure 3 58 Light Bracket 1 Disconnect right light electrical connection A 2 Remove two bolts B that secure right light assembly C to t...

Page 42: ...assembly and retain for use later Figure 3 61 Latch Assembly 10 Install latch assembly A onto the carrier frame as shown and secure with the M20 bolts washers and nuts B retained in Step 9 page 34 Do...

Page 43: ...1 Remove bolts A hardened washers and nuts securing slow moving vehicle SMV sign B to the carrier frame Remove the sign Retain the sign for reinstallation Discard the two bolts washers and nuts Figure...

Page 44: ...rrier Use a soft hammer or equivalent to fully insert pin B Figure 3 66 Pin Support 6 Install two M20 x 65 bolts A hardened washers and nuts 7 Temporarily install bolts B to help align the assembly Fi...

Page 45: ...rness 12 Disconnect P301 A from the transport lighting module 13 Remove bolts B and remove the transport lighting module complete with support bracket C 14 Discard P clip D and tag E Figure 3 70 Light...

Page 46: ...with the kit Torque hardware to 3 Nm 27 lbf in Figure 3 72 Cover Support 17 Install cover support B 18 Secure cover support B in place with one M20 x 65 bolt A hardened washer and nut Figure 3 73 Cov...

Page 47: ...s 4 Retrieve two M10 x 20 bolts from the shipping bag and install bolts at location C with threads facing up Install nuts but do NOT tighten 5 Torque bolts B to 461 Nm 340 lbf ft Figure 3 75 Support P...

Page 48: ...or tractor hydraulics Extend and retract transport swing cylinder A until all the air has been removed Extend transport cylinder A to dimension B of 142 cm 56 in between center of pins NOTE If you nee...

Page 49: ...ure 3 82 Tightening Sequence CAUTION When installing wheel be sure to match countersunk holes with bolt head profiles Holes that are not countersunk do NOT correctly seat the bolts 4 Retrieve the tran...

Page 50: ...ts C to 58 Nm 43 lbf ft NOTE When installing cam assembly A check for hose twisting If required loosen hose fitting to allow hose to untwist Torque fitting when complete Figure 3 85 Alignment Control...

Page 51: ...arallel with clevis B on the rod end of the cylinder If adjustment is required use a bar to turn the clevis until the clevis is parallel with cam arm A NOTE The rod end of the cylinder will be attache...

Page 52: ...ed to the completion valve assembly 11 Install paddle assembly B onto the welded bolts and secure with nuts C NOTE Make sure that paddle B is centered on the valve and moves freely Installing Hydrauli...

Page 53: ...move existing fitting A from the block 4 Remove cap B from tee fitting IMPORTANT Ensure O ring is in place Figure 3 91 Alignment Valve Fitting 5 Retrieve ORFS 6 x ORB 6 connector B from the shipping b...

Page 54: ...tall steel line B from port B on the completion assembly to tee fitting C Figure 3 94 Transport Swing Cylinder 10 Attach hose A to steel line connecting to port D of transport swing control 11 Attach...

Page 55: ...ylinder block to tee fitting C in port C of the transport swing control Figure 3 96 Selector Valve Supply 15 Connect hose B with red collar 2 from the rear of the hitch to the fitting in port A1 on se...

Page 56: ...ses at the aft end of the hitch 20 Locate the green wire preinstalled in the hitch for pulling hoses through the hitch NOTE If you are installing a hydraulic center link pull the hydraulic hoses throu...

Page 57: ...t the forward end of the hitch install coupling A and plastic cap B onto secondary lift hose C Do NOT attach the hoses to the tractor at this time Figure 3 100 Lift Hoses 27 At the rear of the hitch s...

Page 58: ...106 and hose D MD 224160 or MD 224162 at the hitch pivot Figure 3 102 Lift Cylinder 31 Retrieve ORFS 6 x ORB 8 elbow from the hardware bag 32 Remove the plug at the base of the lift cylinder and insta...

Page 59: ...rdware for installation Figure 3 104 Left Side of Carrier 4 Remove red lamp C from the right light assembly removed in an earlier procedure Align red lamp C with the predrilled holes in the right lamp...

Page 60: ...o cover support D 3 Using a draw tape or equivalent route connectors P401 and P404 on the other end of harness A through opening B at front of carrier to opening C adjacent to center link 4 Route the...

Page 61: ...c clamp D NOTE R116 PT Harness for rotary disc pull type is secured with two plastic clamps 11 Secure harness A to the light bracket with two cable ties E 12 Push any excess harness into the carrier f...

Page 62: ...Remove valve connector plug A and module connector plug B Figure 3 112 Selector Valve Supply 2 Locate plugs P102 A and P502 B on the transport harness at the header end of the hitch Route plugs P102 A...

Page 63: ...te wiring harness B Figure 3 115 Three Pin Auxiliary Connector 4 If your tractor has a three pin auxiliary power connection NOTE The remote control has internal protection which prevents damage caused...

Page 64: ...Remote Control 5 If your tractor does NOT have a three pin auxiliary power connection NOTE The remote control has internal protection which prevents damage caused by incorrect wiring short circuits o...

Page 65: ...for incorrect wire connections reversed at the power supply or solenoid valve 6 Place the remote control inside the tractor cab Installing Slow Moving Vehicle Sign The slow moving vehicle SMV sign war...

Page 66: ...o bracket A and secure with two bolts D washers E and nuts F 6 Torque nuts F to 20 Nm 14 75 lbf ft Do NOT overtighten Figure 3 121 SMV Decals 7 Remove decal bag B taped to SMV bracket A 8 Choose appro...

Page 67: ...ling Tall Crop Divider Optional The tall crop divider is supplied in a separate shipment For instructions refer to the installation instructions supplied with the kit DANGER To avoid bodily injury or...

Page 68: ......

Page 69: ...nstalled transport 4 1 Repositioning Center Link Top Anchor The center link top anchor must be repositioned into working position Figure 4 1 Transport Assembly 1 Cut straps C securing transport assemb...

Page 70: ...Frame 5 Place forklift forks under top beam A at opening B Lift carrier frame slightly until pin at base of center link anchor is loose Use a piece of wood to protect paint on frame Figure 4 5 Top Sh...

Page 71: ...klift until pin A is loose Figure 4 7 Center Link Anchor Right of Center Link 9 Adjust the carrier frame so the pin can be installed in the working location Install pin A and secure with washer B and...

Page 72: ...adjuster bolt B to set dimension C to 130 mm 5 1 8 in Repeat on opposite side Turn bolt clockwise towards spring to increase float Turn bolt counterclockwise away from spring to decrease float Figure...

Page 73: ...liding the cam assembly off of the shipping support 2 Rest the cam assembly on the carrier hydraulics Figure 4 12 Shipping Support Front Right View 3 Remove and discard bolts A and shipping support B...

Page 74: ...end B of the hitch 6 Raise the hitch approximately 610 mm 24 in off the ground Figure 4 15 Hitch Packing 7 Cut banding A securing wood supports then remove supports B 8 Remove two bolts C securing woo...

Page 75: ...se the clearance to the driveline clutch when installing hitch onto carrier frame Figure 4 19 Hitch to Carrier 12 Maneuver hitch pivot A into attachment location B on carrier and line up pin with hole...

Page 76: ...n Figure 4 21 Pivot Pin 14 Line up holes in pin A with holes in the carrier frame Install six M20 x 65 bolts B with hardened washers under the bolt head and secure with lock nuts C 15 Tighten outer bo...

Page 77: ...ct to a single point hitch connection and swing behind the tractor without sacrificing turning range Figure 4 22 Hitch End Packing 1 Remove shipping wire or banding A securing shipping blocks B at fro...

Page 78: ...re to 69 Nm 51 lbf ft Figure 4 25 Jack Stand 7 Install jack A at front of hitch and secure with pin B 8 Lower forklift until hitch is resting on jack A Figure 4 26 Hitch Casting 9 Remove shipping wire...

Page 79: ...ure pin with bolt D and nut 14 Remove any remaining strapping from pallet A Lower pallet Remove floor jack and pallet Figure 4 28 Cone Shield 15 Remove cone shield A Figure 4 29 Primary Driveline 16 R...

Page 80: ...be facing toward the shaft 20 Clean threads on pin A after inserting pin 21 Install washer B and nut C on the tapered pin and torque nut to 149 Nm 110 lbf ft The end of the pin must be recessed approx...

Page 81: ...d Bracket 25 Insert bracket tab B through the slot in the rear of toolbox A 26 Retrieve lynch pin C from the bag of hardware supplied with the jack Secure toolbox A by inserting lynch pin C into tab B...

Page 82: ...tch adapter shipment NOTE Do NOT remove any strapping that secures hitch adapter A to pallet B 4 Remove strapping that secures pin C to adapter A 5 Remove pin C from adapter and remove bolt D and nut...

Page 83: ...ter A into position under the gearbox 11 Maneuver adapter A so that pin B can be installed to secure adapter to hitch 12 Secure pin with bolt C and nut 13 Remaining any remaining strapping from pallet...

Page 84: ...n the input shaft Figure 4 43 Primary Driveline 20 Insert tapered pin A by hand Ensure the pin lines up with groove in the yoke and is fully inserted The notch in the pin should be facing toward the s...

Page 85: ...one shield A over the primary driveline Place driveline B on driveline support C Figure 4 45 Toolbox Mounted on Jack Stand Bracket 24 Place toolbox groove A onto jack stand bracket B as shown ASSEMBLI...

Page 86: ...he rear of toolbox A 26 Retrieve lynch pin C from the bag of hardware supplied with the jack Secure toolbox A by inserting lynch pin C into tab B 27 Install the hitch swing cylinder For instructions r...

Page 87: ...linder B to the hitch 2 Remove pin C securing cylinder B to hitch Figure 4 48 Hitch Swing Cylinder 3 Disconnect the hoses from the cylinder and cap off openings on cylinder and hoses 4 Reposition cyli...

Page 88: ...port driveline B and remove strapping A securing it to hitch Remove all packing material Figure 4 50 Steering Arm Strapping 2 Remove strapping A and packing material securing steering arm B to hitch P...

Page 89: ...A by hand Ensure the pin lines up with groove in the yoke and is fully inserted The notch in the pin should be facing toward the shaft 10 Clean threads on pin A after inserting pin 11 Install washer...

Page 90: ...upport tube A in the opposite direction 4 Position steering arm C onto gearbox D Figure 4 56 Steering Arm 5 Line up the two mounting holes in arm weldment with the forward threaded holes in the upper...

Page 91: ...7 Driveline Shield 9 Attach safety chain A from driveline shield to slotted hole in the steering arm NOTE Ensure chain is shortened to prevent any driveline wrapping ASSEMBLING THE ROTARY DISC PULL TY...

Page 92: ...re 4 58 SMV Sign 1 Remove the covering from slow moving vehicle SMV sign A Figure 4 59 SMV Decals 2 Remove decal bag B taped to SMV bracket A 3 Choose appropriate speed decal C or D depending on regio...

Page 93: ...g Transport Alignment Control The transport alignment control ensures that the pull type can only go into or out of transport mode from a specific position Figure 4 61 Alignment Control Rear Right Vie...

Page 94: ...If the cam arm does NOT slide easily loosen valve mounting bolts C and slide valve B up to the top of the mounting holes Retighten valve mounting bolts C Figure 4 63 Alignment Control Rear Right View...

Page 95: ...djustment is required use a bar and turn the clevis until the clevis is parallel with cam arm A NOTE The rod end of cylinder will be attached to the transport system casting after the system is primed...

Page 96: ...from shipping bag 2 Place a container or rag under the fitting on the hitch swing cylinder to catch oil 3 Remove existing fitting A from the block 4 Remove cap B from tee fitting IMPORTANT Ensure O r...

Page 97: ...4 68 Selector Valve Supply 8 Connect hose B with red collar 2 from the rear of the hitch to the fitting in port A1 on selector valve C 9 Connect hose A with blue collar 2 from the rear of the hitch t...

Page 98: ...around hoses at the aft end of the hitch 13 Locate the green wire preinstalled in the hitch for pulling hoses through the hitch NOTE If you are installing a hydraulic center link pull the hydraulic ho...

Page 99: ...and plastic cap B onto secondary lift hose C Do NOT attach the hoses to the tractor at this time Figure 4 72 Lift Hoses 20 At the rear of the hitch secure the hoses with adjustable strap A Figure 4 7...

Page 100: ...ystem the lighting module is the hub for signal and hazard lighting Figure 4 74 Connector Plugs 1 Remove valve connector plug A and module connector plug B Figure 4 75 Selector Valve Supply 2 Locate p...

Page 101: ...field position the right light assembly is located on the left rear side of the pull type When the machine is being towed it will be on the right side 2 Loosen bolt C Rotate light assembly A up to po...

Page 102: ...t to remote wiring harness B Figure 4 80 Three Pin Auxiliary Connector 4 If your tractor has a three pin auxiliary power connection NOTE The remote control has internal protection which prevents damag...

Page 103: ...ure 4 82 Remote Control 5 If your tractor does NOT have a three pin auxiliary power connection NOTE The remote control has internal protection which prevents damage caused by incorrect wiring short ci...

Page 104: ...heck for short in wires to solenoid valve on header Check for incorrect wire connections reversed at the power supply or solenoid valve 6 Place the remote control inside the tractor cab 4 8 5 Installi...

Page 105: ...crop divider is supplied in a separate shipment For instructions refer to the installation instructions supplied with the kit DANGER To avoid bodily injury or death from unexpected startup of the mach...

Page 106: ......

Page 107: ...f the machine always stop the engine and remove the key before making adjustments to the machine 1 Shut down the engine and remove the key from the ignition Figure 5 1 Tractor Drawbar Adjustments A Po...

Page 108: ...together Figure 5 2 Drawbar Hitch Adapter 1 Remove hairpin A and pin B 2 If necessary loosen four top jam nuts C and then loosen four lower nuts D so that hitch adapter E will slide onto tractor draw...

Page 109: ...odily injury or death from the unexpected startup of the machine always stop the engine and remove the key before making adjustments to the machine 1 Shut down the engine and remove the key from the i...

Page 110: ...Pull back collar B on primary driveline A and push the primary driveline until it locks Release collar 8 Route safety chain C from the rotary disc pull type through chain support D on the drawbar hitc...

Page 111: ...nt Hitch Configuration 1 Position the tractor and align hitch arms A with hitch adapter B 2 Shut down the engine and remove the key from the ignition 3 Remove lynch pins C and washers from the hitch a...

Page 112: ...PTO shaft making sure that the driveline is approximately level 9 Pull back the collar on driveline A and push the driveline until it locks Release the collar CAUTION Check to be sure all bystanders...

Page 113: ...13 Repositioning Hitch Stand 14 Rotate stand A upward and into storage position Figure 5 14 Hitch Stand in Storage Position 15 Insert pin A and secure stand B in storage position CONNECTING THE TRACTO...

Page 114: ...1 Connect the lift cylinder hose red collar with 1 to the tractor s hydraulic receptacle Connect the second hose blue collar with 1 only when the transport is installed Refer to Table 5 4 page 106 to...

Page 115: ...nstructions refer to your tractor operator s manual If necessary remove the appropriate fuse IMPORTANT Older model tractors may have pin 4 A energized as an accessory circuit however pin position B is...

Page 116: ......

Page 117: ...B from wheel spindle A Repeat on opposite side Figure 6 2 Wheel Spindle 2 Remove wheel bolts A from spindle B CAUTION When installing wheel be sure to match countersunk holes with bolt head profiles H...

Page 118: ...bolts to 160 Nm 120 lbf ft using the tightening sequence shown at right IMPORTANT Whenever a wheel is installed check torque after 1 hour of operation 5 Check tire pressure and adjust as required For...

Page 119: ...er must be primed before it is connected to the rear arm link Figure 6 5 Remote Control 1 Move the transport switch on the remote control to lower position B and ensure that light A is illuminated The...

Page 120: ...r arm link using the tractor s hydraulics extend and retract swing cylinder A several times to purge any air in the cylinder Figure 6 6 Hydraulic System Figure 6 7 Rear Arm Link 3 Align the clevis pin...

Page 121: ...clevis pin A and cotter pin B from shipping bag and install onto hitch bracket at side of hitch Figure 6 9 Axle Assembly Relocation 2 Remove bolt B holding axle assembly A in place 3 Slide axle assemb...

Page 122: ...les with bolt head profiles Holes that are not countersunk do NOT correctly seat the bolts Figure 6 12 Tightening Sequence 9 Retrieve transport wheels and install wheels with wheel bolts Ensure valve...

Page 123: ...r page 123 6 4 1 Setting up Forming Shields for Finger Conditioner On a machine equipped with a finger conditioner the shields provide an enclosure for the fingers to flail the crop and control distri...

Page 124: ...ht forming shield over so the adjustment handle is facing up and install it as follows NOTE If installing the transport system install shield A after transport assembly is in place a Position shield A...

Page 125: ...ssembly A to link bracket B on transport with existing bolt nut and washer C removed in Step 7 page 117 IMPORTANT Do NOT bolt center shield to the left and right shields If the hardware to attach the...

Page 126: ...ashers and bolt from shield B 12 Swing deflector C under outboard shield B so that handle can be installed into the deflector and shield Figure 6 23 Deflector Adjustment 13 Install carriage bolt A was...

Page 127: ...ctor Figure 6 25 Right Deflector Shield Shown Left Deflector Shield Opposite 16 Reposition deflector A so that holes align with the fixed shield and secure with four M10 carriage bolts B and hex head...

Page 128: ...ard bolt A securing forming shield B to frame 2 Swivel shield B to the open position Figure 6 28 Adjuster Bar 3 Rotate clamp B until you can remove bolt C 4 Swing adjuster bar A and align with a hole...

Page 129: ...6 29 Underside of Cutterbar Doors 1 Remove two M10 hex head bolts A and center lock flange nuts securing cutterbar door supports to center channel frame Figure 6 30 Underside of Rotary Disc Pull Type...

Page 130: ...Figure 6 32 Forming Shield Curtains 4 If forming shields are installed straighten forming shield curtains A and remove folds or creases NOTE Minor creases will eventually straighten out Figure 6 33 Cu...

Page 131: ...eld No Conditioner page 125 6 6 1 Removing Discharge Shield No Conditioner Discharge shields may need to be removed for machine service but a rotary disc pull type without a conditioner should NOT be...

Page 132: ...eld B to panel C on the rotary disc pull type Figure 6 37 Header View from Left 4 Lift shield A until pins B one on each side disengage from the slots in support C and from the shield on panel D Figur...

Page 133: ...disc pull type fully and extend the center link to maximize the space between field wheels A and carrier frame B Figure 6 40 Lift Cylinder Lock Out Valves Closed Position 2 Close lift cylinder lock o...

Page 134: ...43 Left Side of Header Right Opposite 5 Install four M16 hex head bolts A nuts and flat washers to secure shield B to panel C Ensure the bolt heads face inboard Figure 6 44 Lift Cylinder Lock Out Valv...

Page 135: ...t Installed page 128 for instructions Figure 6 45 Strapping 1 Cut strapping B securing cutterbar to pallet C 2 Place forks from lifting device at openings A Spread them as far apart as possible to spr...

Page 136: ...t the pull type from dropping ensure float springs were retensioned after repositioning the center link top anchor For instructions refer to Step 11 page 64 to Step 13 page 64 2 Use the transport whee...

Page 137: ...op the engine and remove the key from the ignition before leaving the operator s seat for any reason 7 1 Opening Driveshields Driveshields protect people from rotating belts and drives WARNING To redu...

Page 138: ...latch B and turn it counterclockwise to unlock Figure 7 4 Driveshield 4 Pull top of driveshield A away from the header to open NOTE For improved access lift the driveshield off the pins at the base o...

Page 139: ...treme pressure EP2 performance grease with 1 max molybdenum disulphide NLGI grade 2 lithium base Figure 7 5 Lubrication Points A Bearing Finger Conditioner B Hitch Pivot C Hitch Swivel D Idler Pivot E...

Page 140: ...Two Places C Slip Joints Conditioner Drivelines3 D U Joint Upper Driveline Two Places E Lift Linkage Both Sides F Bearing Field Wheel Two Places LUBRICATING THE ROTARY DISC PULL TYPE 3 Use high tempe...

Page 141: ...215585 133 Revision A Figure 7 7 Lubrication Points A Vertical Pivot Transport B Horizontal Pivot Transport C Bearing Transport Wheel Two Places LUBRICATING THE ROTARY DISC PULL TYPE...

Page 142: ...PT Three Places 4 B Guard Driveline C U Joint Main Driveline D U Joint Primary Driveline Two Places E Guard Primary Driveline Two Places LUBRICATING THE ROTARY DISC PULL TYPE 4 Use high temperature e...

Page 143: ...ch Driveline C U Joint Clutch Driveline D Clutch E Bearing Driveline R113 PT One Place R116 PT Two Places F U Joint Driveline R113 PT One Place R116 PT Two Places G Guard R113 PT One Place R116 PT Two...

Page 144: ...ields in place and secured NOTE Images shown in this procedure are for the left driveshield the right driveshield is similar Figure 7 10 Driveshield and Latch 1 Position driveshield onto pins if neces...

Page 145: ...Checklist should be retained either by the Operator or the Dealer NOTE The majority of checks and adjustments are performed during the setup procedures The following additional inspections should be p...

Page 146: ...ted Tire WARNING Service tires safely A tire can explode during inflation which could cause serious injury or death Figure 8 3 Field and Transport Wheels Check tire pressure daily Maximum pressure is...

Page 147: ...or roll conditioner Hole E for finger conditioner 5 Close driveshield For instructions refer to 7 3 Closing Driveshields page 136 8 3 1 Adjusting Conditioner Drive Belt If necessary adjust the conditi...

Page 148: ...tary disc pull type equipped with hydraulic center link A the mid point for header angle is indicated with indicator bars B in the center orange of the indicator decal Figure 8 7 Mechanical Center Lin...

Page 149: ...position Figure 8 8 Skid Shoes R116 PT R113 PT Similar All skid shoes A should be at the same position either up shown at right or down NOTE The R113 PT is equipped with one skid shoe at each end the...

Page 150: ...epending on the conditioner type and options The setting must be the same at both ends of the rotary disc pull type DANGER To avoid bodily injury or death from unexpected startup of the machine always...

Page 151: ...side 6 Fully loosen float spring bolt C Repeat on opposite side Figure 8 13 Adjuster Bolt 7 Turn adjuster bolt A to achieve the recommended measurement B for the conditioner type Refer to Table 8 1 pa...

Page 152: ...tion cover plate A over float spring adjuster bolt as shown Secure cover plate A by tightening bolt B Repeat on opposite side Figure 8 15 Cylinder Lock Out Valve Open Position 9 Open lift cylinder loc...

Page 153: ...o that cutterbar is level 3 Shut down the engine and remove the key from the ignition Figure 8 16 Cutterbar Doors and Curtains 4 Lift up doors A at the front of the machine 5 Use a spirit bubble level...

Page 154: ...6 Revision A Figure 8 18 Cutterbar Doors and Curtains 11 Pull down on door A from the top to close 12 Ensure that curtains hang properly and completely enclose the cutterbar area PERFORMING PREDELIVER...

Page 155: ...itioner drive gearbox set the rotary disc pull type s skid shoes in the fully raised position For instructions refer to the rotary disc pull type operator s manual 3 Shut down the engine and remove th...

Page 156: ...lubricant level is to the line on dipstick 11 If necessary add gear lubricant to gearbox through dipstick hole A For recommended lubricants and quantities refer to 10 3 Recommended Lubricants page 183...

Page 157: ...t level DANGER To avoid bodily injury or death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason IMPO...

Page 158: ...ound 2 Shut down the engine and remove the key from the ignition 3 Clean area around check plug A 4 Remove check plug using a 13 mm socket 5 Check lubricant level and ensure lubricant is visible or sl...

Page 159: ...nd remove the key from the ignition 4 Open the cutterbar doors Figure 8 24 Spirit Level on Cutterbar 5 Use a spirit bubble level A to ensure the cutterbar is level in both directions Adjust position a...

Page 160: ...ve the inspection plug and add some oil Loosely install the inspection plug 14 Open the lift cylinder lock out valves on both sides of the rotary disc pull type Valve handles should be in the open pos...

Page 161: ...ap is at the factory setting refer to 8 11 1 Adjusting Roll Gap Steel Rolls page 153 4 Polyurethane Rolls Insert a feeler gauge between rolls from either front or rear of header Factory setting is 3 m...

Page 162: ...r death from unexpected start up of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Lower the rotary disc pull type fully 2...

Page 163: ...from the conditioner rolls Roll timing is factory set and should not require adjustment however if there is excessive noise coming from the conditioner rolls the timing will need to be adjusted For i...

Page 164: ...djusted with the roll tension setting To adjust roll tension back to factory setting follow these steps 1 Lower the rotary disc pull type fully Figure 8 31 Adjusting Roll Tension 2 Loosen jam nut A on...

Page 165: ...es a fluffier narrower windrow lowering the baffle produces a flatter wider windrow Figure 8 32 Baffle Adjusters Finger Conditioners 1 On finger conditioners move baffle adjustment handles A and B to...

Page 166: ...tion 1 Check that lights A and B are properly located on the rotary disc pull type to suit the setup configuration 2 Check light mountings for security and damage 3 Check operation of hazard lights A...

Page 167: ...e stored in manual storage case A at the right end of the rotary disc pull type R113 R116 Rotary Disc Pull Type Operator s Manual R113 R116 Rotary Disc Pull Type Parts Catalog R113 R116 Rotary Disc Pu...

Page 168: ...Replace the curtains if they become worn or damaged DANGER Before investigating an unusual sound or attempting to correct a problem shut off the engine engage the parking brake and remove the key WARN...

Page 169: ...as the transport wheels reach the end of their travel beneath the header Figure 8 38 Transport Deploy Swing Mechanism Assembly 1 Loosen two M10 jam nuts A two M10 hex flange nuts B and rotate cam pla...

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Page 171: ...order to provide adequate warning to operators of other vehicles Do NOT transport the rotary disc pull type on a road or highway at night or in reduced visibility conditions such as rain or fog Ensure...

Page 172: ...Jack in Storage Position 4 If equipped with a drawbar hitch Move jack A to the storage position on the side of the hitch align the mounting holes and secure with pin B Figure 9 3 Two Point Hitch Jack...

Page 173: ...Connecting Hydraulics page 106 Figure 9 6 Cylinder Lock Out Valve in Closed Position 8 Raise the rotary disc pull type fully and close the lift cylinder lock out valve by turning handle A to the close...

Page 174: ...y disc pull type 9 1 1 Converting from Transport to Field Mode Without Transport Before operating in the field the hydraulic steering and lift cylinders must be enabled DANGER To avoid bodily injury o...

Page 175: ...death from unexpected startup of the machine always stop the engine and remove the key from the ignition before leaving the operator s seat for any reason 1 Raise rotary disc pull type 2 Move rotary d...

Page 176: ...lift cylinder lock out valve by turning handle A to the closed position 90 angle to the hose Repeat on opposite side 7 Disconnect all hydraulic hoses refer to 5 3 3 Connecting Hydraulics page 106 for...

Page 177: ...rt mode until all people animals and objects are clear of the unit s rotational range DANGER Stop the power take off PTO before converting the unit into transport mode The cutting discs continue to sp...

Page 178: ...first time the machine is converted from field to transport Figure 9 14 Control Box 2 Clear bystanders from the area and start tractor Do NOT operate the rotary disc pull type 3 Following the steps on...

Page 179: ...ate the hitch swing control lever to rotate the rotary disc pull type to the right until the cam bearing nut is aligned with the green section of the transport alignment gauge decal Figure 9 17 Transp...

Page 180: ...disc pull type C stops rotating Figure 9 19 Transport Assembly Lowering 10 Operate the lift control lever to lower the rotary disc pull type onto the transport assembly raise the field wheels and enga...

Page 181: ...der Lock Out Valve Lift cylinder lock out Close the valve by turning handle A to the closed position 90 to the hose Repeat on opposite side Figure 9 23 Transport Latch 12 Torque bolts B on transport l...

Page 182: ...ure all lights are working 14 Ensure that slow moving vehicle sign B is visible from behind the rotary disc pull type Figure 9 25 Control Box 15 Once field to transport conversion A is complete leave...

Page 183: ...until all people animals and objects are clear of the unit s rotational range CAUTION To prevent injury or equipment damage ensure cutterbar doors are properly closed before converting the machine fro...

Page 184: ...the open position Figure 9 28 Steering Lock Out Valve Steering lock out Open the valve by turning handle A to the open position in line with the hose Figure 9 29 Lift Cylinder Lock Out Valve Lift cyli...

Page 185: ...A sequenced movement transitions the rotary disc pull type from transport to field mode This is accomplished by the rear transport swing cylinder and the transport deploy cylinder During the transitio...

Page 186: ...85 178 Revision A Figure 9 33 Control Box 8 Once transport to field conversion A is complete leave the switch in lower position C Ensure that light B is illuminated TRANSPORTING THE ROTARY DISC PULL T...

Page 187: ...disc pull type hitch and carrier frame Red reflective tape is applied to the rear of the rotary disc pull type 9 3 2 Lighting Without Transport Option When no optional transport system is installed t...

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Page 189: ...lves before going under machine for any reason IMPORTANT Connect hoses so that moving the cylinder control lever backward raises the rotary disc pull type and moving the cylinder control lever forward...

Page 190: ...ised machine stop engine remove key and engage lift cylinder lock out valves before going under machine for any reason Figure 10 3 Lift Cylinder Lock Out Valve in Open Position 1 Open lock out valve A...

Page 191: ...otherwise specified SAE Multipurpose High temperature extreme pressure EP performance with 10 max molybdenum disulphide NLGI Grade 2 lithium base Driveline slip joints Lubricant Gear Lubricant SAE 80...

Page 192: ...nuts by f 0 65 Self tapping screws Standard torque is to be used NOT to be used on critical or structurally important joints 10 4 1 SAE Bolt Torque Specifications Torque values shown in following tabl...

Page 193: ...2 105 116 77 86 5 8 11 144 160 107 118 3 4 10 259 286 192 212 7 8 9 413 456 306 338 1 8 619 684 459 507 Figure 10 7 Bolt Grades A Nominal Size B SAE 8 C SAE 5 D SAE 2 Table 10 4 SAE Grade 8 Bolt and G...

Page 194: ...Metric Bolt Specifications Torque values shown in following tables are valid for non greased or non oiled threads and heads therefore do NOT grease or oil bolts or cap screws unless otherwise specifie...

Page 195: ...65 72 48 53 14 2 0 104 115 77 85 16 2 0 161 178 119 132 20 2 5 314 347 233 257 24 3 0 543 600 402 444 Figure 10 11 Bolt Grades Table 10 8 Metric Class 10 9 Bolts and Class 10 Free Spinning Nut Nomina...

Page 196: ...2 246 165 182 20 2 5 434 480 322 356 24 3 0 750 829 556 614 10 4 3 Metric Bolt Specifications Bolting into Cast Aluminum Torque values shown in following tables are valid for non greased or non oiled...

Page 197: ...E with other wrench to torque shown 5 Assess final condition of connection Table 10 11 Flare Type Hydraulic Tube Fittings SAE Dash Size Thread Size in Torque Value5 Flats from Finger Tight FFFT Nm lb...

Page 198: ...ward lock nut C as far as possible 3 Check that O ring A is NOT on threads and adjust if necessary 4 Apply hydraulic system oil to O ring A Figure 10 16 Hydraulic Fitting 5 Install fitting B into port...

Page 199: ...13 106 115 4 7 16 20 19 21 14 15 5 1 2 20 21 33 15 24 6 9 16 18 26 29 19 21 8 3 4 16 46 50 34 37 10 7 8 14 75 82 55 60 12 1 1 16 12 120 132 88 97 14 1 3 8 12 153 168 113 124 16 1 5 16 12 176 193 130 1...

Page 200: ...rding to values in Table 10 13 page 192 6 Check the final condition of the fitting Table 10 13 O Ring Boss ORB Hydraulic Fittings Non Adjustable SAE Dash Size Thread Size in Torque Value7 Nm lbf ft lb...

Page 201: ...uld turn freely until it is bottomed out 5 Torque the fittings according to values in Table 10 14 page 193 NOTE If applicable hold the hex on fitting body E to prevent the rotation of fitting body and...

Page 202: ...m finger tight FFFT values are shown in Table 10 15 page 194 Make sure that the tube end of a shaped connector typically 45 or 90 is aligned to receive the incoming tube or hose assembly Always finish...

Page 203: ...A Table 10 15 Hydraulic Fitting Pipe Thread continued Tapered Pipe Thread Size Recommended TFFT Recommended FFFT 1 11 1 2 1 5 2 5 9 15 1 1 4 11 1 2 1 5 2 5 9 15 1 1 2 11 1 2 1 5 2 5 9 15 2 11 1 2 1 5...

Page 204: ...ter m x 3 2808 foot ft Power kilowatt kW x 1 341 horsepower hp Pressure kilopascal kPa x 0 145 pounds per square inch psi Pressure megapascal MPa x 145 038 pounds per square inch psi Pressure bar Non...

Page 205: ...bolts and screws that have a hexagonal socket in head internal wrenching hexagon drive also known as an Allen key and various other synonyms hp Horsepower JIC Joint Industrial Council A standards body...

Page 206: ...pounds lb TFFT Turns from finger tight Torque The product of a force X lever arm length usually measured in Newton meters Nm or foot pounds lbf ft Torque angle A tightening procedure where fitting is...

Page 207: ...onverting Transport Decal The transport decal on the remote control provides a pictorial instruction for operating the optional transport system A Converting From Field to Transport B Converting From...

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Page 209: ...139 Check header angle Set center link to middle of adjustment range 8 4 Checking Cutting Angle page 140 Check header float 8 6 Checking Rotary Disc Pull Type Float page 142 Check tire pressure 8 2 C...

Page 210: ...arboxes page 149 Check cutterbar lubricant 8 10 Checking and Adding Lubricant Cutterbar page 151 Check cutterbar area carefully for loose parts and hardware on the cutterbar WARNING These objects can...

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Page 212: ...f 816 891 7323 LLC MacDon Russia Ltd 123317 Moscow Russia 10 Presnenskaya nab Block C Floor 5 Office No 534 Regus Business Centre t 7 495 775 6971 f 7 495 967 7600 MacDon Australia Pty Ltd A C N 079 3...