TABLE OF CONTENTS
Form # 169089
3
Model Year - 2010
7.3.1
Recommended Torques ................................................................................................................... 36
7.3.2
Recommended Lubricants................................................................................................................ 38
7.3.3
Conversion Chart.............................................................................................................................. 39
7.4
HEADER LIFT CYLINDER LOCKS........................................................................................................ 40
7.5
DRIVE SHIELDS .................................................................................................................................... 40
7.6
CUTTERBAR DOORS............................................................................................................................ 40
7.7
LUBRICATION........................................................................................................................................ 41
7.7.1
Procedure ......................................................................................................................................... 41
7.7.2
Lubrication Points ............................................................................................................................. 41
I.
13 FT Header ...................................................................................................................................... 42
II.
16 FT Header ...................................................................................................................................... 44
III.
16 FT Header – Grass Seed Header .................................................................................................. 46
7.7.3
Sealed Bearing Installation............................................................................................................... 47
7.8
CUTTERBAR .......................................................................................................................................... 48
7.8.1
Skid Plates and Rock Guards........................................................................................................... 48
7.8.2
Cutter Bar Lubrication....................................................................................................................... 50
7.8.3
Disc Maintenance ............................................................................................................................. 52
7.8.4
Cutter Blades .................................................................................................................................... 55
7.8.5
Accelerators...................................................................................................................................... 58
7.8.6
Deflectors.......................................................................................................................................... 59
7.8.7
Tall Crop Feed Plates ....................................................................................................................... 63
7.9
HEADER DRIVE ..................................................................................................................................... 65
7.9.1
Hydraulic Motor................................................................................................................................. 65
7.9.2
Converging Drum Motors – Grass Seed Header ............................................................................. 65
7.9.3
Conditioner Drive Belt....................................................................................................................... 66
7.9.4
Conditioner Drive Belt Idler............................................................................................................... 70
7.9.5
Lifting Roll Drive Belt ........................................................................................................................ 71
7.9.6
Lifting Roll Belt Idler.......................................................................................................................... 72
7.9.7
Lifting Roll Idler Bearing ................................................................................................................... 72
7.9.8
Hourglass Deflector Drive Belts – 16 Ft Only ................................................................................... 73
7.9.9
Bevel Gearbox .................................................................................................................................. 75
7.9.10
Conditioner Gearbox – 13 Foot ........................................................................................................ 81
7.9.11
Conditioner Gearbox – 16 Foot ........................................................................................................ 85
7.9.12
Gearbox Speed Sensor .................................................................................................................... 89
7.10
HYDRAULICS......................................................................................................................................... 90
7.10.1
Hoses And Lines............................................................................................................................... 90
7.11
ELECTRICAL.......................................................................................................................................... 90
7.12
MAINTENANCE SCHEDULE ................................................................................................................. 91
7.12.1
Break-In Inspection........................................................................................................................... 91
7.12.2
Interval Maintenance ........................................................................................................................ 92
7.12.3
Maintenance Record......................................................................................................................... 93
8
TROUBLESHOOTING .................................................................................................................................... 94
8.1
MOWER PERFORMANCE..................................................................................................................... 94
8.2
MECHANICAL ........................................................................................................................................ 96
9
OPTIONS AND ATTACHMENTS ................................................................................................................... 98
9.1
GAUGE ROLLER KIT............................................................................................................................. 98
9.2
SKID SHOE KIT...................................................................................................................................... 98
9.3
SKID PLATE LIFT KIT ............................................................................................................................ 98
9.4
TALL CROP DIVIDER KIT...................................................................................................................... 98
9.5
CUTTERBAR REPAIR TOOL KIT .......................................................................................................... 98
9.6
DOUBLE WINDROW ATTACHMENT.................................................................................................... 98
9.7
WINDROW FORMING RODS ................................................................................................................ 99
9.8
11 DEGREE BEVEL UP CUTTERBLADES ........................................................................................... 99
9.9
TALL CROP TRANSITION SHIELD ....................................................................................................... 99
10
UNLOADING AND ASSEMBLY................................................................................................................... 100
INDEX .................................................................................................................................................................... 101
