MacDon R80, Unloading And Assembly Instructions

Page 1: ...Form 169080 Model Year 2010 R80 Pull Type Rotary Disc Mower Conditioner Unloading Assembly Instructions...

Page 2: ...Form 169080 Model Year 2010 R80 PULL TYPE ROTARY DISC MOWER CONDITIONER...

Page 3: ...6 REMOVE FORMING SHIELD 13 STEP 7 UNPACK APT 14 STEP 8 ATTACH APT 16 STEP 9 CONNECT LIFT HOSE 17 STEP 10 CONNECT WIRING HARNESS 17 STEP 11 INSTALL HYDRAULIC MOTOR 18 STEP 12 INSTALL WHEELS 19 STEP 13...

Page 4: ...xtinguisher on the machine Be sure the extinguisher is properly maintained and be familiar with its proper use x Keep young children away from machinery at all times x Be aware that accidents often ha...

Page 5: ...orking with electrical equipment Be sure all electrical outlets and tools are properly grounded x Use adequate light for the job at hand x Keep machinery clean Do not allow oil or grease to accumulate...

Page 6: ...BOLT TORQUE SAE 5 SAE 8 BOLT DIA A in lbf ft N m lbf ft N m 1 4 9 12 11 15 5 16 18 24 25 34 3 8 32 43 41 56 7 16 50 68 70 95 1 2 75 102 105 142 9 16 110 149 149 202 5 8 150 203 200 271 3 4 265 359 365...

Page 7: ...pect O ring and seat for dirt or obvious defects b On angle fittings back off the lock nut until washer A bottoms out at top of groove B in fitting c Hand tighten fitting until back up washer A or was...

Page 8: ...ssure pounds per square inch psi x 00689 megapascals MPa pound feet or foot pounds lbf ft or ft lbf x 1 3558 newton meters N m Torque pound inches or inch pounds lbf in or in lbf x 0 1129 newton meter...

Page 9: ...ft min feet per minute ft s feet per second gpm U S gallons per minute hp horsepower in 3 cubic inches kPa kilopascals lbf pounds force lbf ft or ft lbf pound feet or foot pounds lbf in or in lbf pou...

Page 10: ...ifting Capacity 8000 lb 3630 kg Min Lifting Height 15 ft 4 5 m CHAIN Overhead Lifting Quality 1 2 inch 5000 lb 2270 kg Min Working Load a Remove hauler s tie down straps and chains b Attach chain to t...

Page 11: ...WARNING Be sure forks are secure before moving away from load Stand clear when lifting a Remove hauler s tie down straps and chains b Approach mower conditioner from either its underside or topside a...

Page 12: ...c Position gauge roller assembly on frame and secure with two clevis pins A Secure pins with lynch pins d Adjust roller assembly to desired height and install two clevis pins B Secure with lynch pins...

Page 13: ...in hooks to hooks on either side of header CAUTION Stand clear when lowering the header NOTE Do not lift at hooks when unloading from trailer This procedure is only for laying the machine over into wo...

Page 14: ...ar RH side of carrier NOTE The following steps remove the stand as an assembly These components may also be removed individually c Place blocks under the shipping beam at the rear of the carrier frame...

Page 15: ...nt angles and lift hooks Retain lower side bolt A for re installation at same location after hook is removed WARNING Ensure cutterbar is completely clear of foreign objects These objects can be ejecte...

Page 16: ...nderside of APT CAUTION Hold motor to keep it from dropping to the ground when cutting band around motor c Route motor and hoses to the left side of the APT d Secure the motor to the steering cylinder...

Page 17: ...the ground when bolt is removed h Remove pin and reinsert pin in APT from top i Remove four bolts securing shipping bracket at front of APT and remove bracket j Remove banding from jack k Remove pin...

Page 18: ...frame by installing six 5 8 x 1 75 long Gr 8 bolts C with lock nuts removed at step a Install bolts with heads facing aft d Torque to 250 ft lbf 339 N m e Install bolt B lockwasher and flatwasher rem...

Page 19: ...o provide suitable slack in hoses and wiring IMPORTANT To prevent contamination of the hydraulic system extreme care must be taken to avoid dirt entering at connection points To minimize exposure to c...

Page 20: ...lts c Position motor on gearbox as shown and re install the four bolts A Torque to 103 ft lbf 140 N m d Route hoses through hose guides NOTE If required loosen the hose swivel fittings at the motor po...

Page 21: ...emove d Remove wheel bolts from wheel hub CAUTION When installing wheel be sure to use the holes that are countersunk to match bolt head profile The uncountersunk holes do not seat the bolts correctly...

Page 22: ...ptional hydraulic link A MECHANICAL LINK a Attach mechanical link D to carrier frame with clevis pin C Secure with cotter pin b Loosen nut E c Rotate the turnbuckle sleeve F so that link can be connec...

Page 23: ...ended Z 13 17 in 330 432 mm 16 in 406 mm Recommended II ATTACH DRAWBAR EXTENSION a Secure the drawbar so the hitch pin hole is directly below the driveline b Unpack hitch parts bundle c Attach the dra...

Page 24: ...remove key b Remove pin J from drawbar extension c Back up tractor to APT and align hitch member K with pin on drawbar extension L Lower jack so that member engages pin d Install hitch pin M and secu...

Page 25: ...Model Year 2010 23 g Pull pin R securing jack and move jack to storage position on side of APT h Secure jack with pin R i Rotate driveline storage hook S to upper position 6 j Proceed to STEP 16 ATTA...

Page 26: ...n 4 Re install pins E in arms NOTE Bushings F on pins can be removed to suit hole size in tractor hitch arms II ATTACH MOWER CONDITIONER TO TRACTOR a Position tractor and align tractor hitch arms G wi...

Page 27: ...otate driveline storage hook Q to upward position j Attach down stop chains R to pin S on tractor CAUTION The downstop chains limit the downward travel of the 3 point hitch lifting arms to prevent dam...

Page 28: ...UNLOADING AND ASSEMBLY Form 169080 Model Year 2010 26 l Raise jack W pull pin X and remove jack from working location m Move jack to storage position on side of APT and secure with pin X W X X...

Page 29: ...OVEMENT MOWER CONDITIONER DIRECTION Forward Extend Right Backward Retract Left d Connect one lift cylinder hose B as follows CONTROL LEVER POSITION CYLINDER MOVEMENT HEADER MOVEMENT Forward Retract Lo...

Page 30: ...orking or open position handle in line with APT DANGER Never start or move the machine until you are sure all bystanders have cleared the area e Start tractor f Stroke the cylinder to full extension a...

Page 31: ...rs have cleared the area b Start tractor c Cycle the header lift cylinders five or six times to maximum lift to fully charge the cylinders and hydraulic lines d Raise header to full height stop tracto...

Page 32: ...and reinstall into spring e Tighten spring drawbolt so that distance between spring anchor to locknut is approximately 5 inches 127 mm CAUTION To prevent damage to the float spring system do not lower...

Page 33: ...ate support A on outboard side of mounting bracket B e Retrieve two x 1 0 lg carriage bolts C and locknuts from hardware bag and secure suppport to bracket Do not fully tighten bolts f Repeat for othe...

Page 34: ...3 8 ID x 1 OD x 1 8 THK flatwashers and nuts at support locations D Install with nuts on top side and washers between nut and top cover g Lift aft end of forming shield so that side deflectors clear f...

Page 35: ...Form 169080 Model Year 2010 33 j Position side deflectors L at mid point and tighten handles K k Position fluffer shield M about half way down and tighten handles N l Position crop deflector handle a...

Page 36: ...designed for installation on the two inboard hourglass deflectors and only on 16 ft headers They are stored inside the RH side drive compartment Proceed to STEP 22 INSTALL OPTIONS if Tall Crop Feed P...

Page 37: ...he trailing edge NOTE Older type feed plates may required trimming to properly locate on disc Locate feed plate D on disc and scribe a trim line on feed plate to clear the accelerators E Trim feed pla...

Page 38: ...rom unexpected start up or fall of raised machine stop engine remove key and engage lift cylinder stops before going under machine for any reason c Stop engine remove key and engage lift cylinder valv...

Page 39: ...the illustrations on the following pages for lubrication points x Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit x Inject grease through fitting with grease g...

Page 40: ...HECK PLUG Oil should slightly run out when removed ROLL SHAFT BEARINGS 3 PLCS DRIVELINE UNIVERSALS 2 PLCS DRIVELINE UNIVERSALS 2 PLCS DRIVELINE SHAFT 2 PLCS 10 MOLY GREASE IS RECOMMENDED FOR DRIVELINE...

Page 41: ...Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base ROLL SHAFT BEARINGS 3 PLCS DRIVELINE UNIVERSALS 2 PLCS BELT TENSIONER PIVOT 1 PLC CHECK PLUG Oil should slightly run out when rem...

Page 42: ...IER FRAME CYLINDER PIVOT 1 PLC WHEEL BEARING BOTH SIDES LIFT LINK 1PLC BOTH SIDES High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base APT PIVOT STEERI...

Page 43: ...Model Year 2010 41 LUBRICATION DRIVELINE High Temp Extreme Pressure EP2 Performance With 1 Max Molybdenum Disulphide NLGI Grade 2 Lithium Base APT SWIVEL APT DRIVELINE 10 MOLY GREASE IS RECOMMENDED F...

Page 44: ...ld be retained either by the operator or the dealer NOTE The majority of checks and adjustments are performed during the set up procedures The following additional inspections should be performed afte...

Page 45: ...080 Model Year 2010 43 f Measure the length X of the spring as shown It should be within the dimensions in the following table NUMBER OF VISIBLE COILS MEASUREMENT X 23 7 75 8 15 inches 197 207 mm 24 8...

Page 46: ...ROLL TIMING a Lower header to ground shut down tractor and remove key b Remove bolt A and nut and remove gauge B from inside panel at RH end of header c From behind the header locate gauge at center o...

Page 47: ...e mounted on the carrier frame and are activated by a switch in the tractor cab and by applying the brakes on the tractor c Check light mountings for security and check lights for damage and for prope...

Page 48: ...ny circumstances operate the mower conditioner when other people are in the vicinity Stones and other objects can be thrown great distances by the rotating cutting blades x The cutterbar curtains are...

Page 49: ...NOTES Form 169080 Model Year 2010...

Page 50: ...Missouri United States 64153 1924 t 816 891 7313 f 816 891 7323 MacDon Australia Pty Ltd A C N 079 393 721 P O Box 243 Suite 3 143 Main Street Greensborough Victoria Australia 3088 t 03 9432 9982 f 03...

Page 51: ...kPa 19 Check wheel bolt torque 120 ft lbf 160 N m 19 Check hydraulic oil level at sight glass on side of articulating power tongue 16 Check side forming shields evenly set to desired position Ensure...