MachineryHouse AL-356, Instruction Manual

Page 1: ...INSTRUCTION MANUAL AL 356 Centre Lathe 240V 356 x 1000mm Turning Capacity 51mm Bore L564D Page 1 Instructions Manual for AL 356 L564D 01 09 2017...

Page 2: ...lection 7 7 2 Feed and thread tables 7 7 3 Threading dial indicator 8 8 Electric circuit control 10 9 Chucks and chuck mounting 10 10 Maintenance and servicing 11 10 1 Lathe alignmenat 11 10 2 Saddle...

Page 3: ...by falling in extra articles don t ever try to move Apron It needs to be repaired to resume its work Hope this operation Manual can be of great assistance and provide you more convenience when operat...

Page 4: ...enter height 166mm 179mm Distance between centers 750mm 1000mm 1000mm Bed width 187mm 187mm Bed height 305mm 305mm Motor output 1 5kw 1 5kw Spindle bore 51mm 51mm Cam lock system D5 D5 Spindle taper M...

Page 5: ...Clamp Lever 15 Tailstock Set Over Screw 16 Support Body 17 Bed 18 Foot Brake 19 Spindle Control Lever 20 Longitudinal Traverse Hand wheel 21 Longitudinal Traverse Hand Lever 22 Chip Tray 23 Apron 24...

Page 6: ...ge glass For exchanging the oil remove the end cover and the change gears with swing frame Drain off the oil by removing the drain plug on the bottom of the headstock To fill take off the headstock co...

Page 7: ...6 TEST RUNNING 6 1 Operation symbols Page 7 Instructions Manual for AL 356 L564D 01 09 2017...

Page 8: ...For correct speed please refer to the speed chart When selector 3 is on high we can get the four speeds according to the graph Never change the speed before the motor has stopped completely Adjustment...

Page 9: ...ction selector 38 next set the feed thread selector 34 To the left hand position and position one lever 33 at any of the 1 8 hole the other at any of A E holes thus the feed rod will rotate If selecto...

Page 10: ...B Thread tables Thread table for metric leadscrew Thread table for imperial leadscrew Page 10 Instructions Manual for AL 356 L564D 01 09 2017...

Page 11: ...y turning the feed selector handles A Thread dial indicator The thread dial indicator is installed on the right hand side of the apron the indicator is used for thread cutting to engage with the leads...

Page 12: ...rn When fully tightened the cam lock line on each cam should be between the two V marks on the spindle nose If any of the cams do not tighten fully within these limit marks remove the chuck or facepla...

Page 13: ...easuring is correct The lathe will be cutting correctly 10 2 Saddle strip Wear on the rear saddle gig strip may be accommodated by adjustment of the socket head set screws The procedure for adjustment...

Page 14: ...the procedure for adjustment being as follows take off the dust plate which is mounted on the rear face of saddle groove turn the cross feed nut until it reaches the and edge of the feed rod Turn the...

Page 15: ...Page 15 Instructions Manual for AL 356 L564D 01 09 2017...

Page 16: ...0 SOCKET HEAD SCREW M12 40 17 GB881 assembling pin 8 70 18 D330B 11103G BRIDGE 19 D330B 11101G BED 20 GB70 SOCKET HEAD SCREW M8 50 21 GB70 SOCKET HEAD SCREW M8 30 22 GB118 TAPER PIN 6 30 23 GB879 SPRI...

Page 17: ...HEAD SCREW M8 60 49 GB78 SCREW M8 12 50 D330C 3012C PLECTRUM 51 GB70 SOCKET HEAD SCREW M8 16 52 GB818 SCREW M4 42 53a switch 53 D330C 11301C BOX 54 D330C 11302C COVER 55 GB818 SCREW M4 10 56 D330B 11...

Page 18: ...Page 18 Instructions Manual for AL 356 L564D 01 09 2017...

Page 19: ...rew M8 16 16a GB1096 key 8 20 17 GB894 1 circlip 8 18 D330A 11232 shaft 19 D330B 14203 Oil tray 20 D330B 14204 Oil tray 24 GB70 Socket head screw M10 30 25 GB6170 Hexagon nut M10 26 GB70 Socket head s...

Page 20: ...head screw M6 12 42 GB879 SPRING PIN 5 28 43 D330B 14207 Baffle board 44 D330B 14212 Brake pedal 45 D330A 11241 Short shaft 46 D330B 14202 Casting right stand 47 D330B 14208 cover 48 D330B 14213 funne...

Page 21: ...Page 21 Instructions Manual for AL 356 L564D 01 09 2017...

Page 22: ...16 GB70 Socket head screw M8 16 16a GB1096 key 8 20 17 GB894 1 circlip 8 18 D330A 11232 shaft 24 GB70 Socket head screw M10 30 25 GB6170 Hexagon nut M10 26 GB70 Socket head screw M6 10 29 GB818 screw...

Page 23: ...l tray 51 D330B 14201 Steel Left stand 52 D330B 14210 Cover 53 D330B 14209 Cover 54 D330B 14206 Angle iron left right 55 D330B 14207 Baffle board 56 D330B 14212 Brake pedal 57 D330B 14202 Steel right...

Page 24: ...Page 24 Instructions Manual for AL 356 L564D 01 09 2017...

Page 25: ...r 18 GB1096 key 6 50 19 D330A 21218 gear 20 D330D 21219 gear 21 D330A 21220 gear 22 GB894 1 circlip 35 23 GB276 Radial thrust bearing 6203 24 D330A 21106 Front plug 25 GB78 screw M8 16 26 GB1235 O rin...

Page 26: ...605 gasket 55 D330D 21252 Tailor made ring spring 56 D330D 21251 Tailor made key 6 18 57 GB73 screw M6 8 58 GB1096 key 8 85 59 D330D 21228 spindle 60 GB1235 O ring 25 2 4 61 D330A 21238 shaft 62 GB893...

Page 27: ...Page 27 Instructions Manual for AL 356 L564D 01 09 2017...

Page 28: ...0 D330A 21232 shaft 21 D330B 21241G shaft 22 GB1096 key 5 14 23 GB1235 O ring 16 2 4 24 D330A 21403 Shift fork 25 D330D 21121 Shift collar 26 GB1235 O ring 30 3 1 27 D330A 21240 washer 28 D330B 21119G...

Page 29: ...Page 29 Instructions Manual for AL 356 L564D 01 09 2017...

Page 30: ...1241G shaft 22 GB1096 key 5 14 23 GB1235 O ring 16 2 4 24 D330A 21403 Shift fork 25 D330D 21121 Shift collar 26 GB1235 O ring 30 3 1 27 D330A 21240 washer 28 D330A 21118 base 29 GB7271 3 cover BM8 40...

Page 31: ...Page 31 Instructions Manual for AL 356 L564D 01 09 2017...

Page 32: ...Page 32 Instructions Manual for AL 356 L564D 01 09 2017...

Page 33: ...ad screw M5 14 17 D330B 31102 0 flange 18 D330B 31103 gasket 19 D330B 31101 shaft 20 GB1096 key 5 45 21 D330B 30101 Casting case 22 D330B 37103 0 gasket 23 D330B 37102 0 bush 24 GB70 Socket head screw...

Page 34: ...ce washer 57 D330B 35201 gear 58 D330B 33101 shaft 59 D330B 33201 gear 60 D330B 36104 Space washer 61 GB894 1 circlip 16 62 D330B 36201 gear 63 D330B 38102 End cover 64 D330B 38103 Rack A 65 D330B 381...

Page 35: ...cket head screw M6 12 84 Position sign 85 GB818 screw M4 6 86 Aluminum plate 87 GB1160 1 Oil sight A16 88 GB879 Spring pin 4 25 89 GB70 Socket head screw M6 20 90 D330B 38112 cover 91 D330B 38113 gask...

Page 36: ...Page 36 Instructions Manual for AL 356 L564D 01 09 2017...

Page 37: ...nut M12 9 D330B 91210G bolt 10 GB97 1 washer 12 11 D330B 91213G 1 Space washer 12 D330B 91201G Change gear 13 D330B 91214G Space washer 14 GB901 Double screw bolt M10 70 15 GB1096 Key 5 14 16 17 D330...

Page 38: ...Page 38 Instructions Manual for AL 356 L564D 01 09 2017...

Page 39: ...Screw M5 20 21 33 4036 Gib 22 GB5783 86 Hexagon Head Screw M6 10 23 GB77 85 Socket Head Set Screw M6 35 24 GB6170 85 Hexagon Nuts M6 25 33 4040B Dial Indicator For Imperial Use 26 33 4035 Half Nut Ba...

Page 40: ...or 64 GB117 86 Taper Pin 5 20 65 33 4020 Cam Shaft 66 33 4022 Change Lever 67 GB2089 80 Compression Spring 68 33 4019 Bracket 69 GB70 85 Socket Head Cap Screw M6 35 70 CL6132 06 02 Plug 71 33 4013 Shi...

Page 41: ...Page 41 Instructions Manual for AL 356 L564D 01 09 2017...

Page 42: ...401G Copper nut 19 GB70 Socket head screw M6 16 20 GB70 Socket head screw M10 30 21 GB118 Taper pin 6 45 22 D330A 51301 Left rubber wiper 23 GB70 Socket head screw M10 45 24 D330B 51101G Saddle castin...

Page 43: ...B6170 Hexagon head nut M8 42 GB5781 hexagon al head tap bolt M8 25 43 D330A 51104 Back strip 44 D330A 51216 wedge 45 D330A 51204 plate 46 D330A 51303 Back rubber wiper 47 GB78 screw M8 16 48 GB78 scre...

Page 44: ...Page 44 Instructions Manual for AL 356 L564D 01 09 2017...

Page 45: ...ut Metric or inch 20 GB70 Socket head screw M6 16 21 GB301 Thrust ball bearing 51101 22 D330B F4006 Back bracket 23 GB70 Socket head screw M8 16 24 D330B F4007 cover 25 GB6170 Hexagon nut M10 26 GB70...

Page 46: ...5 GB83 Coach bolt M8 25 46 GB6170 Hexagon head nut M8 47 GB5781 hexagon al head tap bolt M8 25 48 D330A 51104 Back strip 49 D330A 51216 wedge 50 D330A 51204 plate 51 D330A 51303 Back rubber wiper 52 G...

Page 47: ...Page 47 Instructions Manual for AL 356 L564D 01 09 2017...

Page 48: ...t M10 50 12 Tool post 13 shaft 14 plate 15 leadscrew Metric or inch 16 nut 17 GB1096 key 4 14 18 bracket 19 GB70 Socket head screw M6 16 20 GB301 Thrust ball bearing 51103 21 Index ring 22 GB2089 spri...

Page 49: ...Page 49 Instructions Manual for AL 356 L564D 01 09 2017...

Page 50: ...hrust ball bearing 51102 14 Tailstock casting 15 Lock block 16 pin 17 shaft 18 handle 19 JB1342 cover M8x40 20 GB79 screw M12 45 21 GB97 1 washer 12 22 Adjusting screw 23 GB78 screw M6 25 24 GB79 scre...

Page 51: ...Page 51 Instructions Manual for AL 356 L564D 01 09 2017...

Page 52: ...05 NUT 8 32 10101 UPSIDE OF CENTER REST 9 GB6170 86 NUT M6 10 GB79 85 SCREW M6X18 11 GB65 85 SCREW M6X30 12 32 10206 SCREW 13 GB87986 PIN 5X24 14 32 10102 DOWNSIDE OF CENTER REST 15 GB6170 86 NUT M12...

Page 53: ...Page 53 Instructions Manual for AL 356 L564D 01 09 2017...

Page 54: ...racket 5 GB70 Socket head screw M6 16 6 Lock connecting M20 1 5 7 Plastic tube 8 GB78 screw M6 12 9 D330A 92202 pipe 10 Metal cooling tube 11 Lock connecting M12 1 12 D330A 92203 connecting 13 GB70 So...

Page 55: ...Page 55 Instructions Manual for AL 356 L564D 01 09 2017...

Page 56: ...cker connecting M16 1 5 15 Iron locker connecting M20 1 5 16 Locker connecting M20 1 5 17 Junction box 18 Fixing rail clip 19 GB14048 4 KM1 AC contactor CJX2 1021 or CJX2 2501 24V 20 GB14048 4 KM2 AC...

Page 57: ...Page 57 Instructions Manual for AL 356 L564D 01 09 2017...

Page 58: ...1 Protecting glass 3 GB818 screw M4 10 4 D330A 71204 Iron cover 5 GB879 Spring pin 4 25 6 D330A 71203 shaft 7 GB70 Socket head screw M6 45 8 GB6170 nut M6 9 GB79 screw M6 16 10 D330A 71101 Casting box...

Page 59: ...Page 59 Instructions Manual for AL 356 L564D 01 09 2017...

Page 60: ...ket 2 GB70 Socket head screw M5 10 3 D330 F3001 Spring cover 4 D330A 1034 Left bracket 5 GB70 Socket head screw M6 12 6 D330A 1032 Left bracket 7 D330A 1033 Right bracket 8 D330B 1029G Right bracket 9...

Page 61: ...Page 61 Instructions Manual for AL 356 L564D 01 09 2017...

Page 62: ...ication 1 D330B 36101 01 shaft 2 GB308 Steel ball 6 3 GB879 Spring pin 4 42 4 D330B 36101 02 clutch 5 GB1358 spring Y1 6 1 25 6 GB77 screw M8 8 7 GB78 screw M6 10 8 D330B CS004 cover 9 GB301 bearing 5...

Page 63: ...Page 63 Instructions Manual for AL 356 L564D 01 09 2017...

Page 64: ...Name Specification 1 GB818 screw M6 8 2 F1001 Iron bracket 3 F1002 shaft 4 GB818 screw M5 8 5 F1004 Protecting glass 6 F1003 Oriented sleeve 7 GB97 1 washer 4 8 GB818 screw M4 8 9 GB79 screw M5 10 Pag...

Page 65: ...Page 65 Instructions Manual for AL 356 L564D 01 09 2017...

Page 66: ...Part No Name Specification 1 DC003 Index ring 2 GB879 Spring pin 3 6 3 DC004 shaft 4 GB79 screw M6 10 5 DC001 Casting body 6 DC002 plate 7 GB70 Socket head screw 8 GB79 screw M5 16 Page 66 Instruction...