Page 144
REPAIR INSTRUCTIONS, PART 1
18. Loosen clamps that secure the air intake
tube to the turbocharger and air filter.
Remove the intake tube.
19. Remove the air cleaner assembly, if
required.
20. Remove all coolant tubes, ground straps, air
lines, fuel lines, hydraulic hoses or tubes,
throttle linkage and electrical wiring
harnesses that are attached to the engine
and would prevent its removal.
21. Disconnect the boost pressure relief valve
tube at the exhaust pipe connection. Tube
must be removed completely by
disconnecting it from the boost pressure
relief valve.
Use care when removing the boost pressure
relief valve tube. The tube can be damaged if
bent excessively at the bellows.
122
Figure 122 — Boost Pressure Relief Valve Tube
22. Remove the exhaust bracket from the
clutch, torque converter or flywheel housing.
Support the pipe so that it does not drop
onto the EGR hot tube bellows and remove
the exhaust clamp at the turbocharger.
DO NOT let the exhaust pipe drop onto the
bellows of the EGR hot tube as the exhaust pipe
clamp is being removed at the turbocharger. The
bellows could be damaged requiring replacement
of the hot tube.
23. Remove the power steering hoses and the
reservoir, if applicable.
24. Disconnect any electrical cables or wires still
connected to the starter (Figure 123).
Remove the three capscrews from the
mounting flange and remove the starter.
123
Figure 123 — Starter Removal
1. Relief Valve
Tube-to-Exhaust
2. Valve-to-Tube Coupling
3. Boost Pressure Relief
Valve (Turbo By-Pass)
4. Exhaust Pipe
5. Relief Valve
Tube-to-Exhaust Pipe
Connection
1. Electrical Terminals
2. Mounting Capscrews
5-111.bk Page 144 Monday, July 10, 2006 2:26 PM
Summary of Contents for ASET AC
Page 6: ...TABLE OF CONTENTS Page iii TABLE OF CONTENTS 5 111 bk Page iii Monday July 10 2006 2 26 PM...
Page 14: ...INTRODUCTION Page 1 INTRODUCTION 5 111 bk Page 1 Monday July 10 2006 2 26 PM...
Page 23: ...Page 10 NOTES 5 111 bk Page 10 Monday July 10 2006 2 26 PM...
Page 96: ...COMPONENT LOCATOR Page 83 COMPONENT LOCATOR 5 111 bk Page 83 Monday July 10 2006 2 26 PM...
Page 99: ...Page 86 NOTES 5 111 bk Page 86 Monday July 10 2006 2 26 PM...
Page 100: ...TROUBLESHOOTING Page 87 TROUBLESHOOTING 5 111 bk Page 87 Monday July 10 2006 2 26 PM...
Page 140: ...MAINTENANCE Page 127 MAINTENANCE 5 111 bk Page 127 Monday July 10 2006 2 26 PM...
Page 153: ...Page 140 NOTES 5 111 bk Page 140 Monday July 10 2006 2 26 PM...
Page 383: ...Page 370 NOTES 5 111 bk Page 370 Monday July 10 2006 2 26 PM...
Page 479: ...Page 466 NOTES 5 111 bk Page 466 Monday July 10 2006 2 26 PM...
Page 480: ...SPECIFICATIONS Page 467 SPECIFICATIONS 5 111 bk Page 467 Monday July 10 2006 2 26 PM...
Page 505: ...Page 492 NOTES 5 111 bk Page 492 Monday July 10 2006 2 26 PM...
Page 513: ...Page 500 NOTES 5 111 bk Page 500 Monday July 10 2006 2 26 PM...
Page 519: ...Page 506 NOTES 5 111 bk Page 506 Monday July 10 2006 2 26 PM...
Page 520: ...APPENDIX Page 507 APPENDIX 5 111 bk Page 507 Monday July 10 2006 2 26 PM...
Page 528: ...INDEX Page 515 INDEX Index fm Page 515 Monday July 10 2006 2 48 PM...
Page 535: ...Page 522 NOTES Index fm Page 522 Monday July 10 2006 2 48 PM...