Mackworth M180, Service Manual

Page 1: ...Doc No 995068 Revision of document A Rev Date 26 04 2021 M180 Mobile Hoist Service Manual This document includes Fixed and Folding variants...

Page 2: ...r LED is inactive 11 8 6 Hoist E Stop button not working 11 8 7 Hoist has Power but does not respond to Handset commands 12 8 8 Troubleshooting Hoist Safety Mechanisms 12 9 0 Servicing Removal and Rep...

Page 3: ...r the end user 2 0 Safety Precautions Read and understand this manual in its entirety before servicing the Mackworth M180 Hoist Mackworth authorised personnel must complete the Full and Interim servic...

Page 4: ...re loose if so tighten accordingly Check all pivot points for wear Ensure all Hand Knobs are functioning as intended and without damaged thread Ensure Handgrips are attached and or in an acceptable st...

Page 5: ...he weights to the hoist is required 1 Position the Mobile Hoist on a flat and level surface and away from any obstacles 2 Using the Handset raise the Carry Bar to the upper limit Listen for unusual no...

Page 6: ...e the following Tools Required 3mm Allen Key 4mm Allen Key x2 5mm Allen Key x2 6mm Allen Key 17mm Spanner 17mm Ratchet Spanner Equipment Required Multi Meter Marker Pen Cloth Lint Free Cloth Test Weig...

Page 7: ...s for disposal within the community the device is being used within If there is any uncertainty of the below guidelines contact your local authorities to determine the proper method of disposal of pot...

Page 8: ...g Assembly 107903 RH Leg Assembly 107745 M180 Boom End Cap 107906 Lift Actuator Kit 107909 Mast Fixing Kit Folding 107901 Front Castor Kit Pair 107902 Rear Castor Kit Pair 107190 Mackworth M180 Base A...

Page 9: ...d 2 Check the Handset is correctly connected to the correct control box port 3 Check the Handset lead is not damaged e g cuts and breaks 4 Check to see if hoist battery is out of charge and requires c...

Page 10: ...ble Attachment 4 Connect the Battery correctly to the Control Box as shown in section 9 1 5 Replace the Battery see section 9 1 6 Replace the Control Box see section 9 3 7 See section 9 2 3 on Charger...

Page 11: ...Lift Actuator replacement 2 See section 9 3 for guidance on Control Box replacement 8 5 Hoist is functioning but LCD and or LED is inactive Attempt to raise lower hoist with handset the Hoist does pe...

Page 12: ...e Handset to the Control Box See Section 9 2 1 on Handset attachment 3 Re attach the Lift Actuator Cable to the Control Box See section 9 2 2 for guidance 4 Remove the Handset from the Hoist and Repla...

Page 13: ...remove any external power source Prior to any servicing the Emergency Stop Button on the Control Box must be activated to remove any power to the product 9 1 Battery This section will instruct the co...

Page 14: ...ent 9 2 1 Cables Handset Removal Step 1 Remove the Handset connecter from the Control Box by pulling downward out of the Port Step 2 Unhook the Handset from the Hoist Refitting Replacement Step 3 Refi...

Page 15: ...ort as shown in the image Step 2 Pull the cable outward away from the Actuator Cable Jack to remove Step 3 Remove the cable from any clips that are routing it along the Hoist Refitting Replacement Ste...

Page 16: ...he image below and pull the lead connecter from the Control Box as arrowed Step 4 If the Plug has not already been removed from the wall socket detach the plug from its fixing to the Hoist Refitting R...

Page 17: ...2 Remove all the Cabling leads from the Control Box Refer to section 9 2 Step 3 Use a 3mm Allen Key to remove the Screw fixing the Control Box to the Bracket Step 4 Lift the Control Box from its posit...

Page 18: ...procedures or replacement Removal Step 1 Remove the Battery refer to section 9 1 Step 2 Remove the Cables Leads from the Control Box refer to section 9 2 Step 3 Remove the Control Box refer to section...

Page 19: ...reinstalling the Lift Actuator for servicing procedures or replacement Removal Step 1 Remove the Lift Actuator Cable See section 9 2 2 Step 2 Circled in the image below are the Pins to be removed to...

Page 20: ...top end of the Actuator Once this pin has been removed the boom will need manual support to disallow it from falling Step 5 Using two 4mm Allen Keys remove one of the screws from the pin at the botto...

Page 21: ...of the removal process noting the following point A Ensure the Actuator is fitted in the correct orientation With the LIANK Specification label facing towards the rear castors of the Hoist B Ensure th...

Page 22: ...ce the Hoist in its side for easier service Gently rest the Hoist on its side to avoid damage such as paint scratching Step 2 Using a 6mm Allen Key remove all four Bolts to release the two Leg Rods Re...

Page 23: ...oist on its side for easier service Gently rest the Hoist on its side to avoid damage such as paint scratching Step 2 Remove the Leg Rods from the Hoist Refer to section 9 6 Step 3 Remove the End Bolt...

Page 24: ...inserted into the Lever Plate Step 7 To remove the Leg Pivot Plate remove the bolt fixing it in place using an 8mm Allen Key Step 8 The image below shows the order of the spacers and washer in front o...

Page 25: ...ds the rear castors B Ensure the Order is correct for the following parts when fitting the Pivot Plate White Washer Leg Pivot Plate White Washer Black Washer Spacer and Bolt C When attaching the Leave...

Page 26: ...uch as paint scratching Step 2 To release the Front Castor place a 6mm Allen Key into the countersunk bolt and use a 17mm Socket on the underside of the Castor as shown and loosen Step 3 Remove the nu...

Page 27: ...s paint scratching Step 2 To release the Rear Castor place a 6mm Allen Key into the countersunk bolt and use a 17mm Socket on the underside of the Castor as shown and loosen Step 3 Remove the Castor f...

Page 28: ...bly Refer to section 9 6 Step 3 Remove the Front Castor Refer to section 9 8 Step 4 Using two 5mm Allen Keys remove one of the screws from either side of the Pivoting Pin Step 5 Push the Pivoting Pin...

Page 29: ...on removing and reinstalling the Carry Bar for servicing procedures or replacement Removal Step 1 Remove the Boom Bumper from the Hoist Step 2 Using a 5mm Allen Key and a 17mm Spanner remove the nut...

Page 30: ...moval process noting the following point A Ensure the Bolt is secured correctly with the correct washers bolt washer nylon washer Carry Bar washer nut B Ensure Carry Bar is able to swivel freely C App...

Page 31: ...M180 Fixed Mast and section 9 12 2 for the M180 Folding Mast 9 12 1 M180 Fixed Mast Base Removal Removal Step 1 Remove the Large Mast Base Star Handle by twisting the Star Handle anti clockwise until...

Page 32: ...e the Rear Castors Refer to section 9 9 Refitting Replacement Step 9 Refitting is a reversal of the removal process noting the following point A Ensure the Star Handles are fully tightened to disallow...

Page 33: ...n 9 7 Step 7 Remove the LH Leg and the RH Leg from the Base Refer to section 9 11 Step 8 Remove the Rear Castors Refer to section 9 9 Refitting Replacement Step 9 Refitting is a reversal of the remova...

Page 34: ...l Step 1 Remove the Lift Actuator Cable See section 9 2 2 Step 2 Remove the Lift Actuator See section 9 5 Step 3 Remove the Carry Bar See section 9 11 Step 4 Using two 5mm Allen Keys remove one of the...

Page 35: ...ng the Mast for servicing procedures or replacement Removal Step 1 Remove Battery from the Hoist Refer to section 9 1 Step 2 Remove all the Cabling leads from the Control Box Refer to section 9 2 Step...

Page 36: ...ntained in this assembly and installation manual no liability can be accepted by Mackworth for any errors or omissions Mackworth operates a policy of continuous improvement Specifications and other da...