Mackworth TA400, Service Manual

Page 1: ...Doc No 995562 Revision of document A Rev Date 21 02 2022 TA400 Transfer Aid Service Manual...

Page 2: ...Equipment and Lubricants Required for Servicing 5 5 0 Decommissioning 6 6 0 Spare Parts List 6 7 0 Servicing Removal and Replacement 7 7 1 Crossbar 7 7 2 Seat Pad 9 7 3 Knee Pad 11 7 4 Foot Tray 12 7...

Page 3: ...for the end user 2 0 Safety Precautions Read and understand this manual in its entirety before servicing the Mackworth TA400 Freeway authorised personnel must complete the Full and Interim services o...

Page 4: ...inspection of the externals of the Transfer Aid Significant damage that may affect the function of the Transfer Aid along with a clear safety hazard is unacceptable Check the Labelling on the hoist t...

Page 5: ...damage or wear ensure they run freely and are not cracked Check to see all castors are flat on the floor and Transfer Aid is stable Ensure the product is able to rotate freely with ease 4 0 Tools Equ...

Page 6: ...uncertainty of the below guidelines contact your local authorities to determine the proper method of disposal of potentially biohazardous parts and accessories The relevant components utilised in the...

Page 7: ...a successful service on the Product Unless stated otherwise all images refer to a Mackworth TA400 7 1 Crossbar This section will instruct the correct procedure on how to remove and replace the TA180...

Page 8: ...removal process noting the following points A When aligning the Crossbar ensure to align the white saddle washers correctly as shown B Position the Crossbar to ensure correct orientation of the Cross...

Page 9: ...removing and refitting the Seat Pad Removal Step 1 Remove the Finger Trap Guard using a 2 5mm Allen Key on the two screws shown Step 2 Using a small Hammer and a Parallel Pin Punch remove the small r...

Page 10: ...r Refitting Replacement Step 5 Refitting is a reversal of the removal process noting the following points A Ensure that the step 4 is followed with the parts attached in the correct order B Ensure tha...

Page 11: ...the Bolts and washers on both sides using a 6mm Allen Key Step 2 Knee Pad will be released and can be removed Step 3 Where applicable Use a 3mm Allen Key to remove the Grub screw and slide off the Kne...

Page 12: ...ure the Knee Pad 7 4 Foot Tray In this section it will explain the correct procedure on removing and reinstalling the Foot Tray for servicing procedures or replacement Removal Step 1 Using both hands...

Page 13: ...oduct Refer to section 7 4 Step 2 Place the Transfer Aid on its side for easier service Step 3 Using a 17mm Ratchet Spanner and a 6mm Allen Key remove the nut and bolt from the castor to release Step...

Page 14: ...ct Refer to section 7 4 Step 2 Place the Transfer Aid on its side for easier service Step 3 Using a 17mm Ratchet Spanner and a 6mm Allen Key remove the nut and bolt from the castor to release Step 4 R...

Page 15: ...on its side for easier service Step 3 Remove the Four Bolts circled in the image below using a 6mm Allen Key Step 4 The Leg Rods can be removed from the product Refitting Replacement Step 5 Refitting...

Page 16: ...oot Tray from the product Refer to section 7 4 Step 2 Place the Transfer Aid on its side for easier service Step 3 Remove the Manual Leg Rods from the Base Refer to section 7 7 Step 4 Remove the Bolt...

Page 17: ...nserted into the Leaver Plate Step 8 To remove the Leg Pivot Plate remove the bolt fixing it in place using an 8mm Allen Key Step 9 The image below shows the order of the spacers and washer in front o...

Page 18: ...ds the rear castors B Ensure the short end fits between the two circled stops on the framework C Ensure the Order is correct for the following parts when fitting the Pivot Plate White Washer Leg Pivot...

Page 19: ...o both legs on the product Removal Step 1 Remove the Foot Tray from the product Refer to section 7 4 Step 2 Place the Transfer Aid on its side for easier service Step 3 Remove the Manual Leg Rods from...

Page 20: ...oval Step 1 Remove the Crossbar from the Product Refer to section 8 1 Step 2 Remove the Seat Pads from the Product Refer to section 8 2 Step 3 Remove the Knee Pad from the Product Refer to section 8 3...

Page 21: ...mation contained in this service manual no liability can be accepted by Mackworth for any errors or omissions Mackworth operates a policy of continuous improvement Specifications and other data are su...