MacroAir Technologies EnergyLogic AVD3, Installation Manual

Page 1: ...2019 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com i Rev Date 040819 Installation Manual AVD3 5901 Crossings Blvd Antioch TN 37013 www energylogic com 800 311 8828...

Page 2: ...Mount I Beam Steel Truss Mounting 33 2 1 2 Universal Mount Glulam 35 2 1 3 Universal Mount Unistrut 37 2 2 Universal Mount Extension Tube 39 2 3 Universal Mount Motor Unit 41 2 4 Safety Cable Installa...

Page 3: ...or damage to people or property as a result of the user and or installer not complying with the recommendations outlined in this manual All fan controls and incoming power should only be installed by...

Page 4: ...cillating movement is observed immediately stop using the ceiling fan and contact the manufacturer its service agent or suitably qualified persons WARNING Make sure to power the fan off and lock it ou...

Page 5: ...Personnel When mounting a fan in an area where materials may be elevated into its path EnergyLogic recommends marking or painting the floor with a large cross hatched circle to alert personnel of the...

Page 6: ...t 208 240 VAC 1 Phase 3 5A 6 3 7A 6 4 3A 6 3 2A 6 4 5A 6 5 7A 8 6A 8 208 240 VAC 3 Phase 2 5A 4 2 6A 4 2 9A 4 2 4A 4 3A 4 3 6A 6 3 8A 6 480 VAC 3 Phase 1 1A 4 1A 4 1 3A 4 1A 4 1 3A 4 1 8A 4 1 7A 4 Ref...

Page 7: ...airfoils Note a large fan 20 24 feet in diameter performs best at 20 to 30 feet above the floor but acceptable performance has been demonstrated as low as 10 feet and as high as 50 feet 24 foot fans s...

Page 8: ...w UNDER fan HVAC Diffuser with airflow ABOVE fan Fan Placement Clearance space from diffuser space from diffuser at least 1 5 x diameter away from intake discharge at least 2 x diameter away from inta...

Page 9: ...nly based solely on roof pitch and fan diameter Other factors such as allowing for proper airflow into the fan must be evaluated when determining drop length requirements In addition EnergyLogic stron...

Page 10: ...n Dimensions 3 667 12 0 1 060 3 6 0 920 3 0 ILLUSTRATION SHOWN WITH STANDARD EXTENSION 0 721 2 4 DO NOT SCALE DRAWING UNLESS OTHERWISE SPECIFIED COMMENTS Q A MFG APPR ENG APPR CHECKED DRAWN FINISH MAT...

Page 11: ...ev Date 040819 Network Wiring Optional Please refer to the appropriate Network manual AirLynk Controller 4 Controller 10 20 30 for all network wiring instructions Only use the green CAT5e cable provid...

Page 12: ...4 3 8 16 x 1 1 4 Countersunk Socket Head Cap Screw 4 3 8 16 x 1 2 Serrated Flange Hex Head bolt 4 Fixed Angle Mount Bolt Kit Components Fixed Angle Mount Guy Wire Assembly Wire Rope 4 19ft A 23ft B or...

Page 13: ...of the fan Additional parts may be required including but not limited to guy wire attachment hardware extra cable Unistrut and bolts for Glulam mounting Power cable is not provided Guy Wire Assembly...

Page 14: ...202 www energylogic com 13 Rev Date 040819 Fan Components and Tools 10 mm 3 4 9 16 1 2 9 16 1 2 3 4 3 8 3 4 1 2 7 32 Allen Wrench Provided Fixed Angle Mount Only 7 9 16 Note A drill and drill bits wil...

Page 15: ...2019 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 14 Rev Date 040819 Mounts Universal Mount Turn to page 32 Fixed Angle Mount Turn to page 15...

Page 16: ...g Nut 4 Unistrut Required Parts NOT PROVIDED 1 2 Washer 4 The I Beam Bolt Kit is included in the shipment of all fans Additional parts must be purchased if mounting to a Glulam or Unistrut For mountin...

Page 17: ...tersunk Socket Head Cap Screw 4 3 8 16 x 1 2 Serrated Flange Hex Head bolt 4 Fixed Angle Mount Bolt Kit 30 ft lbs 30 ft lbs 41 N m 9 16 The bolts attaching the Fixed Angle Mount brackets to the extens...

Page 18: ...2019 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 17 Rev Date 040819 1 1 1 Fixed Angle Mount I Beam...

Page 19: ...00 311 8828 Fax 615 471 5202 www energylogic com 18 Rev Date 040819 Center the mount Center the Mount Hand Tighten 75 ft lbs 75 ft lbs 102 N m 1 1 1 Fixed Angle Mount I Beam Complete I Beam mount inst...

Page 20: ...e Holes can be oversized for leveling the mount 1 2 bolt clearance 75 ft lbs 75 ft lbs 102 N m The bracket can be below the bottom of the glulam if necessary but is not recomended if it is avoidable 1...

Page 21: ...ock Nut 4 3 8 Washer 4 3 8 16 x 1 1 4 Countersunk Socket Head Cap Screw 4 3 8 16 x 1 2 Serrated Flange Hex Head bolt 4 Fixed Angle Mount Bolt Kit 30 ft lbs 30 ft lbs 41 N m 9 16 The bolts attaching th...

Page 22: ...9 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 21 Rev Date 040819 75 ft lbs 102 N m 1 1 2 Fixed Angle Mount Glulam Complete Glulam mount installation and turn to page 25...

Page 23: ...ry greatly so we recommend contacting Unistrut so they can recommend the best method for attaching the Unistrut www unistrut us If the spanning distance is greater than 8 feet please consult a Structu...

Page 24: ...ck Nut 4 3 8 Washer 4 3 8 16 x 1 1 4 Countersunk Socket Head Cap Screw 4 3 8 16 x 1 2 Serrated Flange Hex Head bolt 4 Fixed Angle Mount Bolt Kit 30 ft lbs 30 ft lbs 41 N m 9 16 The bolts attaching the...

Page 25: ...energylogic com 24 Rev Date 040819 50 ft lbs 50 ft lbs 68 N m 12 7 8 Loctite 243 recomended Loctite 243 recomended 1 1 3 Fixed Angle Mount Unistrut Complete Unistrut mount installation and turn to pag...

Page 26: ...ntinuing 1 Run the power cable to the mounting location 2 Run the shielded CAT5e cable from the controller to the mount 3 The communications cable MUST be routed at least 1 foot away from power cables...

Page 27: ...otor Unit Warning The fan must be lifted by the struts Do NOT lift the fan by the drive Remove six 6 screws and the bottom cover Be careful not to damage the electrical components with the cover remov...

Page 28: ...x 615 471 5202 www energylogic com 27 Rev Date 040819 1 3 All Fixed Angle Mounts Motor Unit Carefully guide the motor shaft into the extension tube CAUTION Do not put force onto the building with the...

Page 29: ...ll Fixed Angle Mounts Motor Unit Do not bend rubber boot WARNING Do not put too much tension on the safety cable This will deform the rubber boot and hinder the proper cooling of the motor Universal M...

Page 30: ...I Beam Run safety cable around I Beam 7 1 2 ft lbs 10 2 N m 1 4 1 Fixed Angle Mount I Beam Safety Cable Complete safety cable installation and turn to page 47 WARNING Do not put too much tension on th...

Page 31: ...0 311 8828 Fax 615 471 5202 www energylogic com 30 Rev Date 040819 Run safety cable though hole 1 4 2 Fixed Angle Mount Glulam Safety Cable Tighten both nuts 7 1 2 ft lbs 10 2 N m Complete safety cabl...

Page 32: ...e Complete safety cable installation and turn to page 47 The safety cable must be securely attached to the building structure and NOT the unistrut It can be attached to I beams steel trusses or Glulam...

Page 33: ...ng Nut 4 Unistrut Required Parts NOT PROVIDED 1 2 Washer 4 The I Beam Bolt Kit is included in the shipment of all fans Additional parts must be purchased if mounting to a Glulam or Unistrut For mounti...

Page 34: ...ogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 33 Rev Date 040819 2 1 1 Universal Mount I Beam Steel Truss Mounting Use this method for steel trusses and I beams over 3 in width...

Page 35: ...LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 34 Rev Date 040819 2 1 1 Universal Mount I Beam Complete I Beam mount installation and turn to page 39 Center the Mount Hand Tighten 75...

Page 36: ...ce Holes can be oversized for leveling the mount 1 2 bolt clearance 75 ft lbs 75 ft lbs 102 N m The bracket can be below the bottom of the glulam if necessary but is not recomended if it is avoidable...

Page 37: ...ergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 36 Rev Date 040819 2 1 2 Universal Mount Glulam Complete Glulam mount installation and turn to page 39 75 ft lbs 75 ft lbs 102...

Page 38: ...y greatly so we recommend contacting Unistrut so they can recommend the best method for attaching the Unistrut www unistrut us If the spanning distance is greater than 8 feet please consult a Structur...

Page 39: ...energylogic com 38 Rev Date 040819 2 1 3 Universal Mount Unistrut Complete Unistrut mount installation and turn to page 39 Loctite 243 recomended Loctite 243 recomended 50 ft lbs 50 ft lbs 68 N m Min...

Page 40: ...t Before Continuing 1 Run the power cable to the mounting location 2 Run the shielded CAT5e cable from the controller to the mount 3 The communications cable MUST be routed at least 1 foot away from p...

Page 41: ...oll Free 800 311 8828 Fax 615 471 5202 www energylogic com 40 Rev Date 040819 2 2 All Universal Mounts Extension Tube NOTE Power cable must be opposite from safety cable and CAT5e cable 30 ft lbs 41 N...

Page 42: ...and the bottom cover Be careful not to damage the electrical components with the cover removed 6x 2 3 All Universal Mounts Motor Unit WARNING The fan must be lifted by the struts Do NOT lift the fan b...

Page 43: ...ax 615 471 5202 www energylogic com 42 Rev Date 040819 2 3 All Universal Mounts Motor Unit Carefully guide the motor shaft into the extension tube Caution Do not put force onto the building with the l...

Page 44: ...al Mounts Motor Unit Do not bend rubber boot WARNING Do not put too much tension on the safety cable This will deform the rubber boot and hinder the proper cooling of the motor Universal Mount I Beam...

Page 45: ...iversal Mount I Beam Safety Cable Complete safety cable installation and turn to page 47 WARNING Do not put too much tension on the safety cable There needs to be a small amount of slack present in th...

Page 46: ...lam Safety Cable Tighten both nuts 7 1 2 ft lbs 10 2 N m Complete safety cable installation and turn to page 47 WARNING Do not put too much tension on the safety cable There needs to be a small amount...

Page 47: ...The safety cable must be securely attached to the building structure and NOT the unistrut It can be attached to I beams steel trusses or Glulams as shown in sections 2 4 1 and 2 4 2 Avoid sharp edges...

Page 48: ...x 615 471 5202 www energylogic com 47 Rev Date 040819 3 Guy Wire Installation Guy Wire Assembly Wire Rope 4 19ft A 23ft B or 33ft C Turn Buckle 4 1 4 Quicklink 4 Wire Rope Clamp 8 45 Required for both...

Page 49: ...te 040819 4 1 2 ft lbs 6 1 N m 3 Guy Wire Installation Note Guy wires need to be securely mounted to the building You can use generic beam clamps when mounting to I Beam or steel truss Lag I Bolts can...

Page 50: ...Date 040819 Hand Tighten ONLY 3 Guy Wire Installation Tighten the jam nuts Note Make sure the fan remains level NOTE Do not use tools to tighten the turnbuckles only use tools to tighten the jam nuts...

Page 51: ...l Free 800 311 8828 Fax 615 471 5202 www energylogic com 50 Rev Date 040819 Bend Cord Through Clip 3 Guy Wire Installation Note The cord is cut to a predetermined length for proper tension DO NOT exce...

Page 52: ...sure ground wire is properly attached High Voltage Drive Low Voltage Drive Note Model numbers ending with an H are high voltage while model numbers ending with an L are low voltage WARNING POWER ABOVE...

Page 53: ...pacitors discharge to a level below 50V DC in 1 minute WARNING DO NOT RUN FANS WITHOUT AIRFOILS THE FANS ARE NOT CONFIGURED TO OPERATE WITHOUT AIRFOILS ATTACHED WHEN CYCLING INCOMING POWER WAIT ONE 1...

Page 54: ...to a level below 50V DC in 1 minute 4 1 2 Drive Installation High Voltage WARNING DO NOT RUN FANS WITHOUT AIRFOILS THE FANS ARE NOT CONFIGURED TO OPERATE WITHOUT AIRFOILS ATTACHED WHEN CYCLING INCOMI...

Page 55: ...the wiring diagram also shown below If your drive does not have a terminal block connect your CAT5e cable to the RJ45 port present on the drive Use a flat head screwdriver to press the small button o...

Page 56: ...Nylon Lock Nut 6 3 Blade Bolt Kit Hand tighten Hand Tight Repeat the last three steps until all three blades are in place and bolts are hand tight WARNING To reduce the risk of personal injury do not...

Page 57: ...2019 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 56 Rev Date 040819 5 Airfoil Installation 20 ft lbs 20 ft lbs 27 N m...

Page 58: ...2019 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 57 Rev Date 040819 5 Airfoil Installation...

Page 59: ...bottom of the fuse block Then wire the incoming power source to the disconnect switch 6 1 3 In the diagram to the right a three phase system is shown For a single phase system phase 1 would be connec...

Page 60: ...TEN PERMISSION OF MacroAir TECHNOLOGIES IS PROHIBITED 5 4 3 2 1 A B Remote Harness BLUE WHITE BLUE BROWN BROWN WHITE GREEN GREEN WHITE OPTIONAL ON OFF SWITCH Fire Disconnect Green Pair A 01 DO NOT SCA...

Page 61: ...ree 800 311 8828 Fax 615 471 5202 www energylogic com 60 Rev Date 040819 7 1 Touchpad Remote Mounting Place anchors into wall Flush Mounting is also available with a standard electrical box not provid...

Page 62: ...828 Fax 615 471 5202 www energylogic com 61 Rev Date 040819 7 1 Touchpad Remote Mounting Note 100 feet of shielded stranded CAT5e cable is provided standard Up to 400 feet of cable can be ordered and...

Page 63: ...ogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 62 Rev Date 040819 7 1 Touchpad Remote Mounting The provided shielded stranded CAT5e cable from the fan is plugged into the top of...

Page 64: ...erse Select fan rotational direction B Power Button Turn the fan on or off forward or reverse must be chosen to start the fan C Speed Up Speed Down Increase or decrease the speed of the fan D Speed Bo...

Page 65: ...gnized the fan diameter It will then slow down and resume the commanded direction and speed this operation will occur every time that the incoming power to the fan is cycled 6 2 2 If the fan stops ope...

Page 66: ...sponge using hot water or regular cleaning solutions Please do not use chlorine or any chemicals containing chlorine Safety Cable Check Each EnergyLogic fan comes with a safety cable Depending on the...

Page 67: ...2019 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 66 Rev Date 040819 Mounting Plate Dimensions Fixed Angle Mount Universal Mount...

Page 68: ...2019 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 67 Rev Date 040819 Mounting Bracket Dimensions I Beam Bracket Glulam Bracket...

Page 69: ...2019 EnergyLogic LLC Toll Free 800 311 8828 Fax 615 471 5202 www energylogic com 68 Rev Date 040819 Touchpad Remote Dimensions Remote Enclosure Remote LCD Display...

Page 70: ...Warning 80V DC The controller monitors the bus voltage to verify it s above the threshold Fan Slow Intermittent No Operation 1 Turn incoming power off for two minutes turn back on 2 Confirm incoming...

Page 71: ...e rubber boot closed AVD3 4 Confirm that the ambient temperature is below 50C 5 Start the fan earlier in the day before the ambient temperature rises 1008 Motor Temperature High Fault Auto Reset 110C...

Page 72: ...ent temperature rises 1012 Ambient Temperature High Fault Auto Reset 80C Fan Stopping Intermittently 1 Confirm that ambient temperature Is below 50C 2 Start the fan earlier in the day before the ambie...

Page 73: ...Fault Blades Too Short Auto Reset Fan Twitching Fan Will Not Start Fan Stops Fan Faults Only At High Speed Fan Runs Irregularly 1 Ensure that blade length is properly set 2 Ensure that blades are inst...

Page 74: ...ed or not 2 Confirm that CAT5 is under 100ft 3 Confirm that CAT5 is from factory and has not been modified 4 Confirm that CAT5 is shielded 5 Confirm that repeaters are properly installed on the networ...

Page 75: ...do NOT need to pay shipping removal and installation costs if your AirVolution D needs to be repaired or replaced due to a manufacturing defect within one year of the original purchase and you will be...

Page 76: ...tains privileged and confidential information Energylogic LLC submits this document with the understanding that it will be held in strict confidence No part of the document may be circulated quoted or...