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HOW GREASE REMOVAL UNITS WORK

 

 

The Grease Boss can be installed internally and requires 
minimal operator maintenance inside the machine.

 

 

Wastewater enters the unit through a removable 2mm 
gauge filter basket which captures food solids which 
escape the customer sink filter. This basket is removed 
from the front of the machine allowing minimum head 
room when installing.

 

 

Waste fats, oil and grease (FOG) can be collected in a 
disposable container (such as a plastic milk bottle) and put 
with other rubbish collection, or into a washable 
collection container.

 

 

In the trap, FOG rises to the surface where it is attracted 
by a rotating FOG attraction tube. This FOG is removed via 
a wiper blade into an external collection container. Tests 
show that over 98% of FOG is removed. A PLC controlled 
hot water injection programme ensures FOG is pliant and 
always recoverable by keeping temperature to a level that

 

will not allow fats to solidify - usually the hot water used in 

a normal day’s operatin

g allows this.

 

 

The FOG extraction cycle continues intermittently for 24 
hours at which time a wash and clean out cycle resets 
the machine leaving it tidy and clean for the next 

day’s 

operation. On final daily cycle completion when FOG has 
been removed to external collection, water with the FOG 
removed exits from the unit into the wastewater system.

 

 

WHERE CAN GREASE BOSS BE USED

 

 

 

Where there is no room for an external passive trap or 
as an alternative to a passive trap.

 

 

Where under bench height space is tight.

 

 

Where there are self-cleaning ovens*

 

 

Where there is a dishwasher*

 

 

Combi-oven specific options available

 

*conditions applicable

 

 
 
 

 

DIMENSIONS

 

 

G15 SPECIFICATIONS

 

Material

 

Max Inflow Rate

 

 

Treatment Capacity 
FOG Removal Rate 
Heating

 

304 Stainless Steel

 

1.5L/sec (restrictor set for 0.5L/sec 
where local authorities set limitation)

 

<350L passive capacity

 

<11.kg/Hour

 

Uses operator’s sink waste and hot 

water connected to hot water supply

 

Motor

 

Static Capacity 
PLC Control

 

Grease Retention

 

230V 11RPM

 

100 Litres

 

230v, 50Hz, Crouzet 24-Hour 
Operation

 

<20kg

 

2

 

For more information contact MACTRAP

 

Phone: +64 7 549 0414 Mobile: +64 274 978 791

 

Email: info@mactrap 

www.mactrap.co.nz

 

Note: inlet and outlet diameters are 50mm 

Summary of Contents for GREASE BOSS G15 EASY CLEAN

Page 1: ...414 Mobile 64 274 978 791 Email info mactrap co nz www mactrap co nz Manufactured by MACTRAP Katikati New Zealand OPERATIONAL MANUAL MACTRAP GREASE BOSS G15 EASY CLEAN AUTOMATIC GREASE REMOVAL UNIT GRU EDITION 2019 We capture fats oil grease ...

Page 2: ... The FOG extraction cycle continues intermittently for 24 hours at which time a wash and clean out cycle resets the machine leaving it tidy and clean for the next day s operation On final daily cycle completion when FOG has been removed to external collection water with the FOG removed exits from the unit into the wastewatersystem WHERE CAN GREASE BOSS BE USED Where there is no room for an externa...

Page 3: ...t solenoid valves to hot water HW line Fit a tap connection to HW line to allow tank service removal and emergency shut off Ensure 1 40 fall at all times for inlet and outlet pipes Do not use a compression hose on inlet side Ensure unit is filled with water prior to switching on power source It is advisable to leave power on to retain integrity of default settings Check correct invert levels herei...

Page 4: ... FAULT Indicated when PLC window flashes on andoff Note the fault light also occurs when the lid is open POWER ON When the PLC window is illuminated WARNING ALL SYSTEMS 240V TURN OFF MAINS BEFORE SERVICE OR REMOVING COVER Options for outlet connection Connection canbe changed 180 degrees HW connection to solenoid valve ensure a tap is inserted before the solenoid valve for service and emergency st...

Page 5: ... event of increased loadings to the Grease Boss Do not use harmful detergents to clean the Grease Boss Service contracts by approved engineer are available and recommended UNIT EFFICIENCY CAUTION The passing of dishwasher waste and self cleaning oven waste through the MACTRAP Grease Boss may affect the efficiency of the special roller attraction of fats and oils in the Grease Boss High use of cert...

Page 6: ...cating studs on the tank sidewall NOTE Keep solids especially coffee grinds onion peel bones utensils and plastics out of the unit This is important to ensure the efficient operation of the extraction process and prevent any build up of rubbish in the chute area To assist and limit problems of internal solids build up before pre wash rising wipe any dairy waste off dishes utensils into rubbish We ...

Page 7: ...daily Each cycle starts with a hot water wash then a timed FOG extraction period followed by a rinse If water temp rises above 42oC during the day the unit will turn on off regularly in 5 minute intervals ROLLER make sure that you can hear the noise of the roller turning If the motor can be heard but the roller is not turning then check the axles and drive couplings that link the motor to the roll...

Page 8: ...outlet clear the outlet and drain the line DOES THE INLET GASKET NEED REPLACING General overflowing can also result from a worn inlet gasket or a blocked outlet pipe Replace gasket and clean all possible blockages downstream of the unit Check outlet is not blocked HAS SEDIMENT BEEN ALLOWED TO BUILD UP OVER TIME Over time depending on how the unit has been operated sludge could build up at the bott...

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