Madill 1200, User Manual

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Page 3: ...vals abnormal part wear and failures will be avoided Using the correct hydraulic oil for the prevailing temperatures and conditions and careful main tenance of the hydraulic oil filters will help ensure a trouble free and dependable hydrau lic system The maintenance sections of the manual outline repair and replacement procedures which may be periodically necessary This covers both mechanical and ...

Page 4: ... clear before moving any part of the machine NEVER SWING OR POSITION ANY ATTACHMENT OR LOAD OVER GROUND CREW OR TRUCK CAB Never allow any one to ride on any attachment or load Never attempt to operate the machine from any position outside the operator s cab Never operate in a location where the machine or load may contact electric power lines DO NOT operate with right door slid open or any other d...

Page 5: ...e to a complete stop and engine has been shut down PURGE FAN This machine is equipped with a fan that may unexpectedly purge debris from the radia tor Flying debris is a hazard and can cause injury Stay clear of the machine until engine has stopped FIRE PREVENTION Due to the operating conditions found in mechanized logging there are significant fire hazards that can arise over time if the equipmen...

Page 6: ...stitution with an inferior product may greatly reduce the level of protection to the operator and WCB requirements may not be met For example the impact strength of Lexan is 200 times that of glass and 30 times that of acrylic PROTECT THE OPERATOR DO NOT SUBSTITUTE AN INFERIOR PRODUCT LEXAN MARGUARD WINDOWS CLEANING INSTRUCTIONS When Lexan sheet is first installed glazing compound and masking pape...

Page 7: ...t The manufacturer s recommendations and instructions should be followed JOY Top Job Freon T F VM P Grade Naphtha Palmolive Liquid Windex with Ammonia D MARGUARD SHEET CLEANING INSTRUCTIONS Because of this material s highly mar and UV resistant coating avoid the use of abrasive cleaners and or cleaning implements that may mar or gouge the coating Graffiti Removal for MARGUARD Sheet Butyl cellosolv...

Page 8: ... Engine Control Module as shown in before and after picture Before disconnecting Control Modules After disconnecting Control Modules DO NOT weld on the engine or on any components bolted directly to the engine Dis mount the components before welding if any engine mounted items require modifica tions Attach the ground clamp no more than two feet away from the part being welded no mat ter where on t...

Page 9: ...n the center of the deck providing a barrier between the engine and the hydraulic valves HOUSE Two large swing out doors provide easy maintenance access The hood is hydraulically tilted via a hand pump Large punched plate grills provide ventilation HYDRAULIC SYSTEM The machine is equipped with four pumps and two valve block assemblies Pump 1 Main Pump powers the track drive swing drive boom cylind...

Page 10: ...n loose parts and bolts Inspect the machine surface for damage Walk around the machine and perform a visual inspection checking for oil leaks Before the machine is run the oil level in the engine should be checked to ensure proper level Also check the coolant level and concentration in the radiator Hydraulic fluid in the reservoir should be in the proper range pointed out on the sight glass DO NOT...

Page 11: ...the compressor seals remain lubricated Refrigerant may leak from the compressor if the unit is not run regularly particularly over the fall and winter months The air conditioner warranty does not cover claims for refigerant loss that are compressor seal related if the unit has not been run on a regular basis INSPECTION A proper pre start visual inspection each day of operation will help spot probl...

Page 12: ...MADILL 1200 JOYSTICK CONTROL FUNCTIONS 1200 FLAT Page 5a Section One RETURN TO INDEX ...

Page 13: ...MADILL 1200 JOYSTICK CONTROL FUNCTIONS 1200 TILT Section One Page 5b ...

Page 14: ...nd warning signal is received SWING BRAKE ROCKER SWITCH Depress RIGHT to apply swing brake Depress LEFT to release swing brake The swing brake is hydraulically released The engine must be running to release the swing brake Always have swing brake switch on before starting engine TRAVEL MODE ROCKER SWITCH Depress LEFT to lock in low speed travel Depress RIGHT to allow automatic shifting between hig...

Page 15: ... for all red lamps HEATER A C OPERATION Depress AC Switch for ON or OFF Turn the temperature knob to adjust temperature Turn fan knob to desired location to control fan speed FAN PURGE ROCKER SWITCH Depress RIGHT momentarily to activate for purge cycle This will will cause the blade rotation to reverse for approximately 5 seconds to clear debris from coolers DIAGNOSTIC PLUG PLUG A plug is provided...

Page 16: ...ontrol unit DOME LIGHTS Aircraft style dome light is controlled by a switch incorporated into the light SEAT CONTROLS GRAMMAR All adjustment knobs levers are designated with light gray colouring Seat height weight individual adjustment 3 total movement Lever is located below seat fore and aft control bar Fore and aft seat adjustment only Control handle situated on right hand side front of seat For...

Page 17: ...ion EMERGENCY ESCAPE RIGHT HAND SLIDING DOOR INSIDE RELEASE Pull back knob to pop open rear of door Step on white button on floor and slide door forward OUTSIDE RELEASE Pull door handle to pop open rear of door Step on lever on side of cab and slide door forward Page 7b Section One ...

Page 18: ...heck for excessive relief valve operation or hydraulic circuit malfunction Warning light indicates low hydraulic reservoir oil level VOLTMETER This is part of PowerView display FUEL LEVEL GAUGE Gauge is provided to monitor fuel tank level HOUR METER This is part of PowerView display HYDRAULIC FILTER Warning light indicates that the in tank filter is nearing by pass operation Light indicates at 20 ...

Page 19: ...ge of load etc Refer to literature Page 14 FIRE SUPPRESSION The 1200 is equipped with an eight nozzle fire suppression system The control box and actuator are mounted in the right side control panel In the event of a fire the system automatically discharges the extinguishing agent and shuts down the engine Engine shutdown can be overridden by an override button located on the fire suppression sys ...

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Page 33: ... or seat to each other This weeping of oil is not considered as a leak and may or may not be visible during travel operation If weeping does occur monitor the roller s and report any excessive amount of oil loss Avoid long moves during run in period Check the temperature of track rollers frequently to prevent seal failure Stop periodically to allow rollers to cool during long moves Section One Pag...

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Page 36: ...gun Dirt on fittings will be forced through along with the clean grease and will cause accelerated wear and pre mature bearing failure C Wipe of excess grease and other lubricants Oily and greasy surfaces collect dirt which may work its way into moving parts and cause wear and failures D When greasing fittings under normal working conditions apply grease until it appears Under extremely dirty or d...

Page 37: ...e rear of the engine Service as per lubrication and maintenance chart ENGINE AIR CLEANER FILTERS PRIMARY SAFETY Clean or replace engine air filter elements as per lubrication and maintenance chart or as required by conditions Remove the filter element and tap against a clean surface to remove dust and particles DO NOT blow out with compressed air SWING DRIVE GEARBOX Check the level of lubricant in...

Page 38: ...MADILL 1200 ENGINE DIAGNOSTICS Page 13a Section One RETURN TO INDEX ...

Page 39: ...tage fault 110 4 P0117 Engine coolant temperature sensor fault low voltage fault 110 3 P0118 Engine coolant temperature sensor fault high voltage fault 110 0 P1173 Overheat 157 0 P0088 Common rail pressure fault 1st stage 157 0 P0088 Common rail pressure fault 2nd stage 157 2 P0089 Common rail pressure fault Excessive pressure feed in pump 157 4 P0192 Common rail pressure sensor fault low voltage ...

Page 40: ... pressure feed fuel leakage 1240 1 P1093 No pump pressure feed fuel leakage 1347 0 P0090 SCV drive system open circuit B short or ground short 1485 2 P1625 Main relay system fault Not enter 10001 3 P0487 EGR position fault Brushless specification 10002 2 P0488 EGR valve control fault 10003 2 P1261 Injection nozzle common 1 drive system fault SPN FMI P Code DTC description Trouble display on monito...

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