MadJax Storm X Series, Owner'S Manual

Page 1: ...1 Owner s Guide ISSUED NOVEMBER 2022 PART 27 012...

Page 2: ...earest dealer service provider Vehicle warranty information is appended to this manual For warranty service please contact your original dealer or another local authorized MadJax XSeries dealer Dealer...

Page 3: ...Maintenance 18 19 Reliance Lithium Battery Operation Instructions 20 21 Battery Charging 22 23 Troubleshooting Charger Codes 24 25 Vehicle Maintenance 26 Vehicle Storage Procedure 27 28 Tire Pressure...

Page 4: ...C Cord SPEED CONTROLLER 400 Amp Reliance Solid State AC Controller DRIVETRAIN Motor Shaft Direct Drive TRANSAXLE Open Differential with Helical Gears GEAR SELECTION Forward Neutral Reverse Rotary Styl...

Page 5: ...ON Mono Leaf Springs with Hydraulic Shocks SERVICE BRAKE Front Rear Hydraulic Disc Brake PARKING BRAKE Electromagnetic Park Brake DRY WEIGHT 573 lb 260 kg without battery estimated CURB WEIGHT 992 lb...

Page 6: ...6 IDENTIFICATION The Serial Number is located on the front of the frame on the dashboard and on the steering column as shown 2301ST104S Example serial number shown for reference...

Page 7: ...7 IDENTIFICATION CONT D...

Page 8: ...become LSVs and must adhere to FMVSS 571 500 Pursuant to this standard the dealer or customer who makes these modifications must affix a Vehicle Identification Number and is required to register or ti...

Page 9: ...This vehicle does not provide protection from major weather hazards such as lightning or high winds flying debris Seek immediate shelter if caught in a storm Batteries placed in this vehicle may rele...

Page 10: ...ion and chock the wheels Use jack stands if the vehicle is raised Getting under a vehicle supported by an unstable jack or jack stands may lead to serious injury or death Ensure vehicle warning labels...

Page 11: ...sharper than 14 Sudden stops or change of direction can lead to a loss of control Never allow more passengers than the vehicle is designed to have two people per bench seat maximum Never leave childr...

Page 12: ...12 VEHICLE SAFETY LABELS...

Page 13: ...r smooth travel when pressing and releasing Press the brake pedal several times to ensure the pedal is firm throughout its travel Check for appropriate brake fluid level in the master cylinder reservo...

Page 14: ...AL OPERATION USB 12V Output Cup Holder Braking Pedal Accelerator Pedal Battery Gauge Hazard Light Switch Some vehicles may have the switch on the dash Knob Gear Shifter RND Selector Key Switch Steerin...

Page 15: ...r forward or R for reverse 3 Slowly press the accelerator pedal and begin driving 4 When stopping or slowing down slowly release the accelerator pedal then slowly apply the brake pedal as needed Alway...

Page 16: ...the key and turn clockwise now the car is ready to go When you come to a complete rest turn the key counterclock wise to OFF for power shutdown 1 Turn the key to OFF position 2 Flip open the seat and...

Page 17: ...amage If there is no power or insufficient voltage to disengage the e brake use an 8mm wrench to tighten the two bolts on the outside of the brake as shown See image to the right Move the vehicle to a...

Page 18: ...tions are tight 95 105 in lb 10 7 11 9 N m and not corroded If there is corrosion make sure caps are tight then clean the batteries with a baking soda and water solution Wipe up or rinse thoroughly to...

Page 19: ...19 Lead Acid Deep Cycle Batteries Only LEAD ACID BATTERY MAINTENANCE CONT D...

Page 20: ...r or flush with water 4 To prevent the risk of electric shock do not disassemble the battery Should you have any questions about the battery please contact the supplier Otherwise the battery system su...

Page 21: ...mmended to stop charging If there is extreme weather such as thunderstorms 4 Low battery power will affect the use of the battery especially in a low temperature environment timely charging is best fo...

Page 22: ...22 BATTERY CHARGING SG 720 LEAD ACID CHARGER SG 1200 LITHIUM BATTERY CHARGER Lithium Battery Charger Lead Acid Charger Charger Receptacle Charger Plug...

Page 23: ...those on the Basic Parameters label If they do not match it is likely to charge less or over charge and could cause permanent damage to the battery pack 3 The AC input wire is at the rear of the charg...

Page 24: ...arger indicator may be under the seat connected to the charger and can be installed to the customer s location of choice using a 7 8 bit to drill a mounting hole LED CHARGE LEVEL INDICATIONS Lead Acid...

Page 25: ...n Ambient temperature is too high or too low Let charger and or battery cool or raise temperature before trying to reconnect Extra ventilation or heat may be necessary in some climates Charger overhea...

Page 26: ...Batteries Wash with baking soda solution Braking System Check cables and cable mounts Check operation of e brake and verify the manual release bolts are in position Tires Wheels Check lug nuts for ti...

Page 27: ...in plugged in continuously throughout the storage period Electrolyte levels will not be maintained throughout the storage period Perform these following procedures at least two weeks prior to long ter...

Page 28: ...da per 1 gallon water Check clean and treat battery terminal connections with a battery terminal protector spray d If your vehicle is equipped with a Single Point Watering System make sure to place th...

Page 29: ...you should also inspect your tires for any damage or conditions that would warrant their replacement Look at the tread and sidewalls for any cuts scrapes punctures bulges bumps or cracks If any abnor...

Page 30: ...F 26 C Check that tire pressure is between 20 22 psi or as called for on tire side wall Turn the key switch to OFF position remove the key and leave the forward reverse knob in the N position Leave t...

Page 31: ...ering system follow the manufacturer instructions Batteries should be cycled 3 5 times after watering and brought to a full charge prior to storage o Watering right before storage can lead to batterie...

Page 32: ...eratures lower than 4 F 20 C or higher than 131 F 55 C o At temperatures outside the range of 32 F 86 F 0 C 30 C the battery state of charge will drain more quickly in storage and the state of charge...

Page 33: ...y are both on the system will enter sleep mode after 5 minutes at idle When either the switch on the battery OR the key is on the system will enter sleep mode after 8 hours at idle Once the charge cyc...

Page 34: ...D Display column Flash LCD Display Fault Solution 1 F01 High Pedal Disable Release the accelerator Turn the key off then back on without pressing pedal 4 F04 Controller Overheat Shutdown vehicle Wait...

Page 35: ...motor 12 F0C Storage verification error Restart controller If this does not work replace controller 13 F0D Accelerator sensor error Check accelerator pedal connection Replace pedal if needed 15 F0F EM...

Page 36: ...e Warranty Period Vehicle System Components Warranty Period Vehicle Frame Workmanship Lifetime Suspension and Steering Shocks Leaf Springs Steering Rack Steering Column 3 Years Major Electronic Compon...

Page 37: ...f a Vehicle part or battery charger resulting from inadequate maintenance neglect abuse accident or collision Warranty repairs made by other than an authorized and qualified Dealer or designee shall v...

Page 38: ...horized by the Company or which were not installed by the Company its dealers or distributors including but not limited to GPS systems cooling and heating systems communication systems information sys...

Page 39: ...vehicle or battery charger or c purchaser alters or repairs the vehicle or battery charger without the prior written consent of the Company Warning any modification or change to the vehicle or battery...

Page 40: ...erial This manual may not be reproduced in whole or in part without the express permission of Nivel Parts Manufacturing Co LLC 3510 1 Port Jacksonville Pkwy Jacksonville FL 32226 WARRANTY TERMS WARRAN...