Mag-lite C CELL Repair Manual Download

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C & D F l a s h l i g h t

ML Rev.1 8/03

421-000-391

LAMP TEST - STEP 3

Bad Lamp - If the lamp is bad the meter
setting will not change and will stay at 1.

BATTERY TEST - STEP 1

• Black Probe in COM port

• Red Probe in V

Ω

mA port

• Dial set at 2

BATTERY TEST - STEP 2

PROBE PLACEMENT

• The Red Probe goes on the positive

battery button

• The Black Probe goes on the flat

negative end

BATTERY TEST - STEP 3

METER READING

• Meter should read 1.40 or higher for a

good battery

Summary of Contents for C CELL

Page 1: ...uthorized warranty service on the Mag Lite Flashlight and or other Mag Lite Flashlight components This Manual is a confidential document It is not for sale and is not to be shown lent or otherwise disclosed to unauthorized personnel Copying of this document is not authorized Copying would therefore constitute a violation of the copyright laws If additional copies are desired they should be request...

Page 2: ...ages 2 FLASHLIGHT DOES NOT TURN ON OR STAY ON Check the tail cap The shiny metal surfaces on the Tail cap and barrel should be clean and free of any obstructions see cleaning instructions on the following pages 3 If all the above steps have been followed and the flashlight still does not perform properly replace the switch as shown in the repair manual LAMP TEST STEP 1 Meter settings Black probe i...

Page 3: ... change and will stay at 1 BATTERY TEST STEP 1 Black Probe in COM port Red Probe in VΩmA port Dial set at 2 BATTERY TEST STEP 2 PROBE PLACEMENT The Red Probe goes on the positive battery button The Black Probe goes on the flat negative end BATTERY TEST STEP 3 METER READING Meter should read 1 40 or higher for a good battery ...

Page 4: ... paper wipe the shiny surfaces as shown until they are clean CLEANING METAL SURFACE BARREL STEP 2 Place the sheet of emery paper on a flat surface BARREL STEP 3 Place the tail cap end shiny surface flat on the emery paper Using a figure eight pattern wipe the barrel across the paper ...

Page 5: ...which type of battery is in the flashlight then they may assume it is one of the above batteries and make the exchange If a flashlight has evidence of a battery leak but the batteries have been removed and not accompanying the flashlight the warranty is void All battery leaks caused by any other battery are not covered by Mags warranty and the customer may exchange their flashlight for a new one a...

Page 6: ...10 1 LWSA601 LAMP 6 CELL KRYPTON ALKALINE 11 1 108 000 574 O RING C BARREL 11 1 108 000 206 O RING D BARREL 12 1 108 000 034 SWITCH SEAL D 12 1 108 000 575 SWITCH SEAL C 13 1 201 000 178 BARREL 2D 13 1 201 000 179 BARREL 3D 13 1 201 000 180 BARREL 4D 13 1 201 000 181 BARREL 5D 13 1 201 000 182 BARREL 6D 13 1 201 000 476 BARREL 2C 13 1 201 000 477 BARREL 3C 13 1 201 000 478 BARREL 4C 13 1 201 000 4...

Page 7: ... Unscrew remove the entire TAIL CAP ASSEMBLY 16 and remove the BATTERIES STEP 2 Unscrew and remove the the entire HEAD ASSEMBLY 1 STEP 4 Remove the SWITCH SEAL 12 By grasping with the thumb and index finger buckle and pull to extract STEP 3 Remove the LAMP 10 ...

Page 8: ... the SWITCH 15 from the pocket in the BARREL 13 STEP 8 REPLACING SWITCH CAUTION DO NOT ATTEMPT TO REMOVE THE RETAINING SNAP RING 14 Insert the new SWITCH 15 into the tail cap end of the BARREL 13 STEP 7 The SWITCH BUTTON A must be in the down depressed position figure 1 Remove the SWITCH ASSEMBLY 15 from the tail cap end of the BARREL 13 Note a wooden rod may be used to dislodge the SWITCH 15 from...

Page 9: ...1 000 391 STEP 10 Using the HEX WRENCH 22 center the SWITCH 15 and Tighten the SET SCREW 21 STEP 12 Replace the HEAD ASSEMBLY 1 STEP 11 Replace the LAMP 10 STEP 9 Push the SWITCH ASSEMBLY 15 into the BARREL 13 until it stops at the SNAP RING 14 ...

Page 10: ...C D F l a s h l i g h t ML Rev 1 8 03 421 000 391 10 STEP 13 Replace the BATTERIES and TAIL CAP ASSEMBLY 16 C D SWITCH REPLACEMENT OLD STYLE Tools required to replace old style Mag Lite C D flashlights ...

Page 11: ...KRYPTON ALKALINE 11 1 LWSA401 LAMP 4 CELL KRYPTON ALKALINE 11 1 LWSA501 LAMP 5 CELL KRYPTON ALKALINE 11 1 LWSA601 LAMP 6 CELL KRYPTON ALKALINE 12 1 400 000 049 RETAINING RING D 12 1 201 000 127 RETAINING RING C 13 1 108 000 022 SWITCH SUB ASSEMBLY D SIZE 13 1 108 000 023 SWITCH SUB ASSEMBLY C SIZE 14 1 108 000 027 O RING D BARREL 16 1 N A BARREL 2D 16 1 N A BARREL 3D 16 1 N A BARREL 4D 16 1 N A BA...

Page 12: ...le instructions pg 3 4 STEP 9 Match the pins on the Spanner Wrench 25 with the holes in the retaining ring STEP 11 Depress the switch button STEP 10 Insert the Spanner 25 into the front of the barrel 16 small end for C cells and large end for D cells STEP 8 Unscrew the retaining ring counterclockwise ...

Page 13: ...P 15 Insert the proper hex wrench 23 or 24 for D into the switch button A through the switch and into the set screw 22 Center the switch button and tighten the set screw 22 STEP 14 Line up the switch button on the Switch Assembly 13 with the switch hole in the barrel 16 and push the Switch Assembly 13 in until it stops STEP 12 Pull the Switch Assembly 13 out the front of the barrel 16 ...

Page 14: ...lace the lamp 11 STEP 18 Replace the head 7 STEP 16 Replace the switch seal 15 by grasping with the thumb and index finger buckle and push it into the hole Make sure it is seated all the way around the hole STEP 19 Replace the batteries and the tail cap assembly 17 ...

Page 15: ...421 000 391 C D F l a s h l i g h t ML Rev 1 8 03 ...

Page 16: ...lashlights and for circumferential inscription trademarks of Mag flashlights include Nos 2 687 693 2 074 795 and 1 808 998 2003 MAG INSTRUMENT INC The Mag Lite flashlight is covered by pending U S Patent Applications and one or more of U S Patent Nos 4 286 311 4 388 673 5 260 858 5 749 645 6 196 698 6 428 182 Des 263 170 and by foreign patents CORPORATE OFFICE MAG INSTRUMENT INC 1635 S Sacramento ...

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