FLASHLIGHTS
Switch
Repair Instructions
for
C & D CELL
MAG-LITE
®
FLASHLIGHTS
(WITH A ‘C’ OR ‘D’ IN FRONT
OF THE SERIAL NUMBER)
The distinctive shapes, styles
and overall appearances of all
Mag® flashlights, and the
circumferential inscriptions
extending around the heads of
all Mag® flashlights are
trademarks of Mag Instrument,
Inc. The circumferential
inscription on the head of
every flashlight signifies that it
is an original Mag® flashlight
and part of the Mag® family of
flashlights. U.S. Trademark
Registrations for the shape,
style and overall appearance
trademarks of Mag® flashlights
and for circumferential
inscription trademarks of
Mag® flashlights include Nos.
1,808,998; 2,074,795; 2,687,693;
2,745,460; 2,765,978 and
2,765,979.
The Mag-Lite® flashlight is
covered by one or more
pending patent applications
and U.S. Patent Nos. 4,286,311;
4,388,673; 5,260,858; 5,749,645;
6,196,698; 6,428,182; D263,170;
and by foreign patents.
CORPORATE OFFICE
MAG
INSTRUMENT, INC.
1635 S. Sacramento Ave.
P.O. Box 50600
Ontario, California U.S.A. 91761-1083
Website: www.maglite.com
Warranty:
Tel: (800) 283-5562 or
(909) 947-1006
Fax: (909) 947-5041
E-mail: warranty@magmail.com
Sales & Parts:
Tel: (800) 289-6241 • (909) 947-1006
E-mail: salesdesk@magmail.com
©2004
MAG
INSTRUMENT, INC.
421-000-445 8/04
Tool required to
replace switch:
5/64 Hex wrench
(included)
Note: If the serial number does not have a “C” or “D” in front of it, the light must be sent to a warranty service center for repair.
SCHEMATIC - FLASHLIGHT
© 2004 Mag Instrument, Inc. 421-000-445 8/04
Parts List For Black ‘C’ And Black ‘D’ Mag-Lite® Flashlights (Prefix 'C' or 'D' Serial Number)
ITEM NO.
QTY.
PART NO.
DESCRIPTION
1
1
HEAD SUB-ASSEMBLY, ‘D’
2
1
201-000-157
FACE CAP, Black
3
1
108-000-026
O RING, FACE CAP
4
1
108-000-031
CLEAR LENS
5
1
108-000-036
PARABOLIC REFLECTOR
6
1
108-000-025
O-RING, HEAD ’C’ & ’D’
7
1
201-000-475
HEAD, ‘C’ SIZE, Black
7
1
201-000-161
HEAD, ‘D’ SIZE, Black
8
BARREL/SWITCH ASSEMBLY C CELL
8
BARREL/SWITCH ASSEMBLY D CELL
9
1
200-000-057
BULB RETAINING COLLAR ’C’ & ’D’
10
1
LWSA201
LAMP, 2-CELL KRYPTON
10
1
LWSA301
LAMP, 3-CELL KRYPTON
10
1
LWSA401
LAMP, 4-CELL KRYPTON
10
1
LWSA501
LAMP, 5-CELL KRYPTON
10
1
LWSA601
LAMP, 6-CELL KRYPTON
11
1
108-000-574
O-RING, ‘C’ BARREL
11
1
108-000-206
O-RING, ‘D‘ BARREL
12
1
108-000-575
SWITCH SEAL ‘C’ SIZE
12
1
108-000-034
SWITCH SEAL ‘D’ SIZE
13
1
201-000-476
BARREL 2C
13
1
201-000-477
BARREL 3C
13
1
201-000-478
BARREL 4C
13
1
201-000-479
BARREL 5C
13
1
201-000-480
BARREL 6C
13
1
201-000-178
BARREL 2D
13
1
201-000-179
BARREL 3D
13
1
201-000-180
BARREL 4D
13
1
201-000-181
BARREL 5D
13
1
201-000-182
BARREL 6D
14
1
–
SNAP RING
15
1
108-000-567
SWITCH SUB-ASSEMBLY ’C’ SIZE
15
1
108-000-208
SWITCH SUB-ASSEMBLY ’D’ SIZE
16
TAILCAP SUB ASSEMBLY ‘C’
16
TAILCAP SUB-ASSEMBLY ‘D’
17
1
108-000-033
SPRING, TAILCAP ‘C’ SIZE
17
1
108-000-032
SPRING, TAILCAP ‘D’ SIZE
18
1
108-000-037
BULB PROTECTOR, ‘C’ & ‘D’
19
1
108-000-030
O-RING, TAILCAP ‘C’ SIZE
19
1
108-000-207
O-RING, TAILCAP ‘D’ SIZE
20
1
200-000-100
TAILCAP, ‘C’ SIZE, Black
20
1
201-000-191
TAILCAP, ‘D’ SIZE, Black
21
1
–
SET SCREW
22
1
412-000-001
HEXAGON WRENCH ‘C’ & ‘D’