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Page 2 of 20

507389-02

Issue 1733

Install operate and maintain unit in accordance with 

manufacturer’s instructions. The State of California has 

determined that this product may contain or produce 

chemicals, in very low doses, which may cause serious 

illness or death. It may also cause cancer, birth defects 

or reproductive harm.

 WARNING

Installation

General

These instructions must be hung on or near the furnace in 

a conspicuous place.

The HWC9 V-Series™ units are self-contained, gas-fired 

heating with electric cooling models. The unit design has 

been certified by Intertek Testing Services for compliance 

with the latest edition of the American National Standard 

– ANSI Z21.47/National Standard of Canada – CAN/CGA-

2.3 for direct vent central furnaces. The HWC9 models 

are certified to be in compliance with the latest edition of 

A.H.R.I. Standard 390. All models are design certified for 

heating operation when fired with natural or propane gas.

These installation instructions are intended as a general 

guide only, for use by an experienced, qualified contractor.

Inspection

The unit is shipped in one package, completely assembled 

and wired. The Evaporator drain tubing is in the cooling 

compartment  behind  the  filter  access  panel.  Fittings  for 

furnace condensate drainage are located in the hardware 

kit bag.

If any damage is found, proper notation should be made on 

the carrier’s freight bill. Damage claims should be filed with 

the carrier as quickly as possible.

Check  the  rating  plate  to  confirm  heating  and  cooling 

capacities. The unit should be operated only with the type 

of gas and electrical supply noted on the rating plate.

NOTE: 

Remove the chassis hold down shipping bracket 

before installation. These brackets are located on the 

outdoor side of the unit below the louver panels.

In the State of Massachusetts:

This product must be installed by a licensed Plumber 

or Gas Fitter. When flexible connectors are used, the 

maximum length shall not exceed 36”. When lever-type 

gas shutoffs are used, they shall be T-handle type.

 WARNING

Location

The  design  is  certified  for  indoor  installation  only.  The 

interior portions of the unit may be surrounded by a closet 

with minimum clearances to combustible material of 0” 

sides, 2” top, and 1” front and plenum. Adequate clearance 

must be provided to install gas line union and manual 

shutoff valve , condensate drain connections as well as 

providing accessibility for field wiring.

NOTE: 

Approximately 2” of clearance is required if using 

side exit furnace condensate drain connection. 2” to 4” of 

clearance  (depending  on  choice  of  fittings)  is  required  if 

using front exit furnace condensate drain connection. Do 

not install directly on carpeting, tile, or other combustible 

material other than wood flooring.

The  grille  side  of  the  unit  may  be  flush  with,  or  extend 

beyond, the face of the exterior wall, but should not be 

recessed more than 2” from the face of the building and 

should not be obstructed with trees, landscape materials, 

or building structure.

There is no minimum clearance required on locating the 

unit to an interior corner of a building.

If the unit is to be enclosed, provisions should be made 

allowing access to the indoor side of the unit for changing 

filters and for inspection. At least 29” of unobstructed space 

should be provided in front of the indoor side, whether 

enclosed or not, to permit removal of the cooling chassis 

should repairs or inspection be required.

If the unit is installed in a residential garage, it must be 

located or protected to avoid physical damage by vehicles. 

Unit must be installed so the burners and ignition source 

are not less than 18” (457 mm) above the floor. This unit 

must be installed so that no electrical components are 

exposed to water.

This appliance should be installed in a location such that 

the vent outlet is located in the following manner:
1.  Distances to windows that open, building openings, or 

public walkways should be consistent with the National 

Fuel Gas Code Z223.1 or CAN/CGA-B149.1 & .2.

2.  For U.S. installations, the vent system shall terminate 

a  minimum  horizontal  clearance  of  4’  from  electric 

meters, regulators, and relief equipment. For 

installations in Canada, refer to the current CAN/

CGA-B149.1 & .2 or with the authorities having local 

jurisdiction.

3.  Flue products will not cause degradation to building 

materials.

This furnace design is not listed for installation in mobile 

homes, recreational vehicles, or outdoors.

Summary of Contents for HWC9 V-Series

Page 1: ...in the vicinity of this or any other appliance Such actions could result in property damage personal injury or death WARNING Do not store combustible materials near the furnace or warm air ducts The m...

Page 2: ...r portions of the unit may be surrounded by a closet with minimum clearances to combustible material of 0 sides 2 top and 1 front and plenum Adequate clearance must be provided to install gas line uni...

Page 3: ...tion air requirements during construction The furnace heat exchanger components duct system air filters and evaporator coils must be thoroughly cleaned following final construction clean up All furnac...

Page 4: ...led in an unconditioned space the condensate drain elbow outside the unit cabinet must have heat tape suitable for PVC pipe installed and the elbow insulated This heat tape and insulation are field su...

Page 5: ...ate Drain Component Locations Side Exit Figure 4 Furnace Condensate Drain Component Locations Front Exit Condensate Trap Side Panel Upper Drain Hose from Collector Box Lower Drain Hose to drain fittin...

Page 6: ...art of the appliance The venting system must not be modified or added on to The unit contains a combustion inducer The inducer draws the combustion products out of the heat exchanger and forces them f...

Page 7: ...must be used Do not use a connector which has previously serviced another gas appliance A manual shutoff valve must be located outside the unit The use of a union located upstream of the controls is...

Page 8: ...ional Electrical Code ANSI NFPA No 70 latest edition for installations in the U S or the Canadian Electrical Code Part 1 CSA C22 1 latest edition for installations in Canada See rating plate for minim...

Page 9: ...6 deep Insert the duct into the return opening in the bottom of the unit and flange the duct over the existing flanges around the opening inside the unit Make sure that all sides of the duct are flang...

Page 10: ...615 47 590 49 565 51 TAP 2 HEAT 208 or 230 780 37 755 38 730 39 710 40 TAP 3 HEAT 208 or 230 900 32 875 33 855 34 835 34 TAP 4 COOL 208 or 230 605 575 545 520 TAP 5 COOL 208 or 230 650 615 585 555 HWC...

Page 11: ...615 N A 590 N A 565 N A TAP 2 HEAT 208 or 230 780 61 755 63 730 65 710 67 TAP 3 HEAT 208 or 230 900 53 875 54 855 55 835 57 TAP 4 COOL 208 or 230 800 775 755 735 TAP 5 COOL 208 or 230 880 860 835 815...

Page 12: ...ode A high altitude conversion kit available from the manufacturer and approved for this purpose must be used Installation and Operation in Extremely Cold Weather Areas In areas where extremely cold b...

Page 13: ...satisfied the burners and combustion blower shut off 7 Circulating air blower will shut off 120 seconds later If the burners should fail to ignite the ignition control will try to ignite the burners...

Page 14: ...ly Igniter Combustion Inducer Gas Valve Gas Manifold Rollout Switch Burner Manifold Assembly Primary Limit Heat Exchanger Access Panel Cold End Header Box Upper Drain Hose Inducer Elbow Flue Tube Drai...

Page 15: ...Page 15 of 20 507389 02 Issue 1733 Figure 11 Burner Manifold Assembly Removal Step 7 Mounting Brackets Step 8 Burner Manifold Assembly Step 9 Step 10...

Page 16: ...m the vest panel 10 Finally pull the assembly from the unit 11 Once the burner assembly is removed the burners can be cleaned using a bottle brush 12 For reassembly follow the above steps in reverse o...

Page 17: ...urner assembly 3 Remove the orifices by unscrewing them Do not use any pipe thread sealant during reassembly 4 For reassembly follow the above steps in reverse order Combustion Inducer The combustion...

Page 18: ...Heater 1 Remove the control board mounting bracket as described previously 2 Remove the furnace condensate drain and upper and lower hoses as described previously 3 Disconnect the two lead wires at th...

Page 19: ...ing chassis normally requires no maintenance since it is a closed self contained system System is charged with R410A refrigerant Periodic maintenance is limited to Cleaning the air filter Follow direc...

Page 20: ...GERANT HIGH PRESSURE SWITCH BLUE BLK WHT RED BLACK BLACK BLUE YELLOW OPERATING MODE CIRCUIT HEATING R W COOLING R G Y FAN R G ORG GREEN WHITE WHITE GREEN N G L C BLACK BLUE GREEN BLK WHT COOL HEAT UNU...

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