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Page 8 of 20

507389-02

Issue 1733

Electrical Connections

ELECTROSTATIC DISCHARGE (ESD)

Precautions and Procedures

All wiring must be done in accordance with the National 

Electrical Code, ANSI/NFPA No. 70 (latest edition); 

Canadian Electrical Code Part 1, CSA C22.1 (latest 

edition); or local codes, where they prevail. Any alteration 

of internal wiring will void certification and warranty.

Electrostatic discharge can affect electronic components. 

Take precautions during furnace installation and service 

to protect the furnace’s electronic controls. Precautions 

will help to avoid control exposure to electrostatic 

discharge by putting the furnace, the control and 

the technician at the same electrostatic potential. 

Neutralize  electrostatic  charge  by  touching  hand  and 

all tools on an unpainted unit surface, such as the gas 

valve or vestibule panel, before performing any service 

procedure.

 CAUTION

The rating plate indicates the operating voltage, phase, 

minimum  circuit  ampacity,  maximum  fuse  size,  and 

minimum voltage. Units must never be installed where 

voltage exceeds 10% over the voltage indicated on the 

rating plate.

Units are factory wired for a 230 volt power supply.

 If 

power supply is 208 volts, it will be necessary to change a 

wire connection on unit transformer from 240 volt terminal 

to 208 volt terminal as shown on the wiring diagram.

Failure of the compressor as a result of operation on 

improper voltage voids the compressor replacement 

warranty.

A separate electric line with wire having a temperature rating 

of 60°C should be run directly from the main supply panel 

to the leads in the unit. Refer to the rating plate located on 

the unit for proper fuse or breaker size. Make sure the unit 

is electrically grounded in accordance with local codes or, 

in the absence of local codes, with the National Electrical 

Code, ANSI/NFPA No. 70 (latest edition) for installations 

in the U.S. or the Canadian Electrical Code Part 1, CSA 

C22.1 (latest edition) for installations in Canada.

See rating plate for minimum wire ampacity, and size wire 

accordingly.

Exterior Junction Box and Switch

If  local  codes  allow,  a  field  supplied  junction  box  and 

optional switch may be installed on the top panel to provide 

an exterior electrical wiring point and disconnect. A suitable 

junction box cover must be used. If a switch is used it must 

meet or exceed the electrical specifications shown on the 

unit rating plate. The junction box, cover, and (if used) 

switch are standard items that are locally available.

Installing an Exterior Junction Box

1.  Remove the two screws that secure the factory-

supplied cover over the rear half of the internal junction 

box. Keep the front cover in place. See Figure 6.

2.  Position a 4x4 junction box over the opening as shown 

in Figure 7. Make sure the junction box is pulled up 

against the front cover so that there is no gap. Remove 

a knock-out in the box to allow the unit wiring leads 

to extend into the bottom of the box. Pull the leads 

through  the  knock-out  and  into  the  box.  Remove  a 

knock-out for the main power supply leads.

3.  Secure the junction box to the top panel using screws.
4.  Connect the unit wiring leads to the main power supply 

or the switch as desired. Securely attach the cover to 

the junction box. When complete, the junction box 

should be as shown in Figure 8.

5.  The rear cover that was removed in Step 1 is not used 

and may be discarded.

Rear Cover

Front Cover 

(leave in place)

Figure 6. 

Thermostat

Install the thermostat according to the directions furnished 

with it. The thermostat must be located on an inside wall 

where it will not be affected by drafts, sunlight, or any other 

heat producing appliances. Connect the thermostat wires 

to the low voltage leads on top of the unit following the 

wiring diagram attached to the unit. The heat anticipator 

setting is 0.50 amp.

Summary of Contents for HWC9 V-Series

Page 1: ...in the vicinity of this or any other appliance Such actions could result in property damage personal injury or death WARNING Do not store combustible materials near the furnace or warm air ducts The m...

Page 2: ...r portions of the unit may be surrounded by a closet with minimum clearances to combustible material of 0 sides 2 top and 1 front and plenum Adequate clearance must be provided to install gas line uni...

Page 3: ...tion air requirements during construction The furnace heat exchanger components duct system air filters and evaporator coils must be thoroughly cleaned following final construction clean up All furnac...

Page 4: ...led in an unconditioned space the condensate drain elbow outside the unit cabinet must have heat tape suitable for PVC pipe installed and the elbow insulated This heat tape and insulation are field su...

Page 5: ...ate Drain Component Locations Side Exit Figure 4 Furnace Condensate Drain Component Locations Front Exit Condensate Trap Side Panel Upper Drain Hose from Collector Box Lower Drain Hose to drain fittin...

Page 6: ...art of the appliance The venting system must not be modified or added on to The unit contains a combustion inducer The inducer draws the combustion products out of the heat exchanger and forces them f...

Page 7: ...must be used Do not use a connector which has previously serviced another gas appliance A manual shutoff valve must be located outside the unit The use of a union located upstream of the controls is...

Page 8: ...ional Electrical Code ANSI NFPA No 70 latest edition for installations in the U S or the Canadian Electrical Code Part 1 CSA C22 1 latest edition for installations in Canada See rating plate for minim...

Page 9: ...6 deep Insert the duct into the return opening in the bottom of the unit and flange the duct over the existing flanges around the opening inside the unit Make sure that all sides of the duct are flang...

Page 10: ...615 47 590 49 565 51 TAP 2 HEAT 208 or 230 780 37 755 38 730 39 710 40 TAP 3 HEAT 208 or 230 900 32 875 33 855 34 835 34 TAP 4 COOL 208 or 230 605 575 545 520 TAP 5 COOL 208 or 230 650 615 585 555 HWC...

Page 11: ...615 N A 590 N A 565 N A TAP 2 HEAT 208 or 230 780 61 755 63 730 65 710 67 TAP 3 HEAT 208 or 230 900 53 875 54 855 55 835 57 TAP 4 COOL 208 or 230 800 775 755 735 TAP 5 COOL 208 or 230 880 860 835 815...

Page 12: ...ode A high altitude conversion kit available from the manufacturer and approved for this purpose must be used Installation and Operation in Extremely Cold Weather Areas In areas where extremely cold b...

Page 13: ...satisfied the burners and combustion blower shut off 7 Circulating air blower will shut off 120 seconds later If the burners should fail to ignite the ignition control will try to ignite the burners...

Page 14: ...ly Igniter Combustion Inducer Gas Valve Gas Manifold Rollout Switch Burner Manifold Assembly Primary Limit Heat Exchanger Access Panel Cold End Header Box Upper Drain Hose Inducer Elbow Flue Tube Drai...

Page 15: ...Page 15 of 20 507389 02 Issue 1733 Figure 11 Burner Manifold Assembly Removal Step 7 Mounting Brackets Step 8 Burner Manifold Assembly Step 9 Step 10...

Page 16: ...m the vest panel 10 Finally pull the assembly from the unit 11 Once the burner assembly is removed the burners can be cleaned using a bottle brush 12 For reassembly follow the above steps in reverse o...

Page 17: ...urner assembly 3 Remove the orifices by unscrewing them Do not use any pipe thread sealant during reassembly 4 For reassembly follow the above steps in reverse order Combustion Inducer The combustion...

Page 18: ...Heater 1 Remove the control board mounting bracket as described previously 2 Remove the furnace condensate drain and upper and lower hoses as described previously 3 Disconnect the two lead wires at th...

Page 19: ...ing chassis normally requires no maintenance since it is a closed self contained system System is charged with R410A refrigerant Periodic maintenance is limited to Cleaning the air filter Follow direc...

Page 20: ...GERANT HIGH PRESSURE SWITCH BLUE BLK WHT RED BLACK BLACK BLUE YELLOW OPERATING MODE CIRCUIT HEATING R W COOLING R G Y FAN R G ORG GREEN WHITE WHITE GREEN N G L C BLACK BLUE GREEN BLK WHT COOL HEAT UNU...

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