Magiglo Ekos 20, User, Installation & Servicing Instructions

Page 1: ...omber Effect Shoreline Effect All available on NG LPG Control Options Manual BM Control Upgradeable Manual Control Remote Control Response S Optimum Control Trim Switch Control Total Control For use o...

Page 2: ...one year of purchase Burley Magiglo will arrange to repair or replace the item free of charge Any claims under this warranty must be made through the retailer from whom the product was purchased As th...

Page 3: ...2 8 Cleaning and Care Instructions 21 2 8 1 Cleaning the Fire Bed with Imitation Fuel Effect 21 2 8 2 Cleaning the Pilot 22 2 8 3 Cleaning the Fire Back 22 2 8 4 Painted Metal Surfaces 22 2 8 5 Care...

Page 4: ...jector Replacement 42 4 3 3 Control Valve Replacement BM or Mertik GV34 43 4 3 4 Motor Replacement Remote Optimum Trim Switch Control Models 44 4 3 5 Replacing Mertik GV60 Valve Total Control Model 45...

Page 5: ...proved imitation fuel available from Burley Magiglo should be used with this appliance 3 It is recommended that a fire guard complying with BS 8423 be fitted for the protection of young children the e...

Page 6: ...h Propane G31 at 37mbar supply pressure 2 Connection to the gas supply must be made using rigid or semi rigid tubing 3 A separate means of isolating the gas supply should be provided near to the appli...

Page 7: ...m of 5 square inches of free air space below the base of the fire Minimum opening free air in fire fret Minimum opening free air in ash pan cover Figure 1 Fire Front Specification Height to Centre A M...

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Page 9: ...priate operating instructions in the appropriate section Control Valve Operation Control Type Manual Manual BM Control See Section 2 1 1 on Page 6 Manual Upgradeable Manual Control See Section 2 1 2 o...

Page 10: ...manually by applying a lighted match or taper to the pilot jet and following the above procedure NOTE No attempt should be made to relight the fire for at least 3 minutes after the pilot flame has bee...

Page 11: ...8 4 Turn the GAS RATE ADJUSTING KNOB fully anticlockwise until you reach the stop position i e the maximum gas rate See Figure 9 5 The main burner will have cross lit from the pilot 6 Now the gas rate...

Page 12: ...During this process the main burner will ignite from the pilot 7 By pressing the two buttons together to increase the gas rate and the lower button only to decrease the gas rate the valve can be mani...

Page 13: ...the main flame position 6 Press and hold the large flame button in Figure 12 Figure 13 until clicking is heard fully open 7 The main burner will have cross lit from the pilot 8 Now the gas rate can b...

Page 14: ...s the large flame to increase the flame height or small flame to decrease the flame height on the handset see Figure 16 5 For fine adjustment tap the or buttons 6 To leave the burner in the standby mo...

Page 15: ...er 10 seconds and slowly release The pilot should stay alight Repeat step 4 if necessary 6 Turn the Manual knob anticlockwise to the ON position 7 Turn the Gas Rate adjusting knob anticlockwise to the...

Page 16: ...move the receiver unit from under the fire burner or from wherever positioned if mounted remotely and remove the battery compartment cover see Figure 20 2 Replace the old batteries with new ones ensur...

Page 17: ...crews REAR OF WALL PLATE CABLE TO VALVE BATTERY PACK 4 x 1 5 V AA BATTERIES LOW OFF SWITCH HIGH SWITCH brown brown brown blue blue blue white black Figure 21 2 4 Battery Replacement Trim Switch Contro...

Page 18: ...acuum to remove any dust and soot accumulated in and around the fire before and after working on the fire to ensure that the release of fibres from these RCF articles is kept to a minimum We recommend...

Page 19: ...re bridging across to the rear matrix 5 Continue laying the coals as shown in Figure 25 to Figure 28 ensuring that the coals are placed loosely Packing the coals too tightly together will result in a...

Page 20: ...Figure 29 4 Insert the J E pebbles centrally onto the spikes and place the A B pebbles on the middle matrix ensuring the same orientation as shown in Figure 30 5 Proceed with laying the rest of the pe...

Page 21: ...may be observed This is perfectly normal Periodically operating the Fire at various rates will burn this soot away If excessive sooting is observed this is an indication that the pebbles are laid inco...

Page 22: ...e rear of the burner tray ensuring that it touches the ceramic fire back see Figure 36 2 Place the middle matrix pieces onto the burner board so that they key into the triangular depression on the boa...

Page 23: ...desired flame pattern has been achieved Constant moving of the pebbles and driftwood causes them to disintegrate and or cause discolouration WARNING Do not touch the fire when it is alight The fire wi...

Page 24: ...actor fans etc are carried out to the property it is essential to carry out a spillage test on the fire to ensure that the flue is still operating satisfactorily NOTICE Discolouration of wall surfaces...

Page 25: ...y Ceramic Fibres RCF we recommend that the replaced items are not broken up but are sealed within heavy duty polythene bags and clearly labelled as RCF waste RCF waste may be disposed of in suitably l...

Page 26: ...ry carefully do the same on the pilot head If after carrying out the above procedure there is no improvement to the performance of the fire seek expert help Lint Guard Figure 44 2 8 3 Cleaning the Fir...

Page 27: ...er to BS 5871 Part 2 for further information For installation in IE refer to the current edition of I S 813 Domestic Gas Installations 2 A faulty flue or chimney may result in smoke and fumes entering...

Page 28: ...at input 11 0 kW gross 10 0 kW gross Setting pressure Cold 14 0 mbar 1 0 mbar 35 0 mbar 1 0mbar Minimum heat Input 5 0 kW gross 5 0 kW gross Minimum setting pressure 3 3 mbar 0 3 mbar 9 0 mbar 0 5 mba...

Page 29: ...BM Valve Pressure test point Receiver Valve Tray Fixing Screw Tray Fixing Screw Figure 47 Ekos 20 with Mertik GV34 Valve Upgradable Manual Remote Control Optimum Control Trim Switch Control Receiver p...

Page 30: ...Approved Document J paragraph 3 40 currently states Appliance should be placed on hearths unless a they are installed so that every part of any flame or incandescent material will be at least 225mm ab...

Page 31: ...l Table 2 Raised Fireplace Openings OH 565mm OW 510 570mm OD 280mm min HW Must project a minimum of 150mm either side of any naked flame or incandescent material HD Must project a minimum of 300mm in...

Page 32: ...mounted decorative bar etc All models W Must project a minimum of 150mm either side of any naked flame or incandescent material D Must project a minimum of 300mm in front of any naked flame or incande...

Page 33: ...le of physical barrier dimensions as stated in Table 4 Protected Area D W Figure 58 Example of physical barrier dimensions as stated in Table 4 Protected Area D W 50mm Min Figure 59 Example of physica...

Page 34: ...rules in force 3 8 Contents Checklist Before proceeding with installation of the fire check the contents as follows Basic Kit Applicable to all control options Quantity Item 1 Gas Fire 1 Imitation fu...

Page 35: ...6 i e fitting the fire surround the hearth if required etc 3 9 1 Preparing the Firebox 1 Remove the two burner fixing screws located under the front corners of the tray see Figure 46 to Figure 48 on P...

Page 36: ...e fireplace opening as shown in Figure 63 3 Install any fire surround at this stage if required 4 Install the gas supply within the opening using rigid or semi rigid tubing allowing for rear entry int...

Page 37: ...abuts the fire surround or the wall 4 Feed each bare cable end into the hole at the threaded end of the cable tensioning screw see Figure 65 5 Slide it all the way onto the cable and through the 8mm d...

Page 38: ...t This is used for marking purposes 3 Re place the burner into the firebox and mark the desired position of the gas inlet pipe 4 Remove the burner cut the gas inlet pipe as required and fit the isolat...

Page 39: ...eld to the spade terminals on the control valve keeping the cable clear of the underside of the tray The cable connectors must be matched to the appropriately sized spade connector 4 Position the rece...

Page 40: ...ring correct polarity The cable connectors must be matched to the appropriately sized spade connector Also ensure that the cable is neatly tucked away and not touching the underside of the tray 5 Fit...

Page 41: ...ppliance 4xAA BATTERIES Figure 69 3 9 8 Continuation of Installation Total Control Model 1 Unpack the box containing the Receiver and the Hand Set 2 Fit four AA 1 5V batteries into the receiver unit a...

Page 42: ...iven on the data badge of the appliance 6 If the correct pressure cannot be achieved then some potential causes of low pressure are a Supply pipes are not of large enough diameter b The supply pipes a...

Page 43: ...any extractor fans in the nearby rooms then repeat the smoke match test with all these fans operating and any interconnecting doors open between the fans and the fire 5 If the fire shows tendency to s...

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Page 45: ...opening should be checked for soundness and any debris removed For this the firebox will need removal from the fireplace opening Refer to the section 2 8 1 Cleaning the Fire bed on Page 21 and section...

Page 46: ...ipe nut at the pilot assembly 5 Remove the pilot lint guard and undo the pilot assembly securing screws and withdraw the pilot assembly 6 Refit in reverse order ensuring that the lint guard is fitted...

Page 47: ...k side of the valve 2 Pull out the HT lead connection from under the electrode and cut the cable tie wrap 3 Remove the valve securing screw s and withdraw the valve 4 Refit the new valve in reverse or...

Page 48: ...the gas rate adjusting knob fully anticlockwise and gently manipulate the motor free from the valve see note see Figure 76 and Figure 77 7 Replace with new motor ensuring that the motor is hooked into...

Page 49: ...the receiver from under the heat shield and remove the batteries 2 Gently pull out the HT lead and the valve cable from the receiver see Figure 79 3 Unscrew and remove the SW and TC connections 4 Refi...

Page 50: ...Advice This product may use Components Coals Pebbles Driftwood Ceramic backs containing Refractory Ceramic Fibres RCF which are man made vitreous silicate fibres Excessive exposure to this material m...

Page 51: ...eased a Loose thermocouple connection at control valve end Remake thermocouple ensuring the connection is firm b Faulty Thermocouple Replace complete pilot assembly Pilot and main burner go out when c...

Page 52: ...tteries Remote Control will turn fire off but will not turn on Incorrect hand set operation Ensure two buttons are pressed to turn on A prolonged audible signal is heard when attempting to light the f...

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Page 56: ...patents 2193802 2240620 and 2256920 Other Patents Pending Magiglo is a registered trademark of Burley Appliances Ltd Burley Magiglo Lands End Way Oakham Rutland LE15 6RB Tel 01572 725570 Fax 01572 72...