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6.2 POWER INDICATOR

The power-up state to the heater and the 

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control is indicated by the buzzer sounding and

the temperature setting displaying 888 for 1
second. Following power-up, the POWER
indicator on the 

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control should remain

on.

6.3 HEAT ON INDICATOR

For electronic ignition (HSI) heaters the HEAT ON
indicator on the 

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control indicates that

the SmartValve gas valve has provided positive
feedback that the intermittent pilot is lit and the
main section of the gas valve is open.

For standing pilot heaters the HEAT ON indicator
simply follows the on and off action of the
REQUEST FOR HEAT indicator.

6.4 REQUEST FOR HEAT INDICATOR

The REQUEST FOR HEAT indicator on the

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control indicates whether all

conditions have been met to request that heat be
turned on. The conditions required to request for
heat are flow on, thermostat call for heat, external
control on, flue status good, damper is open,
power venter is on, and purge delay is off.
Essentially if the six indicators FLOW ON,
THERMOSTAT, EXTERNAL CONTROL, FLUE
STATUS, DAMPER OPEN, and POWER
VENTER ON are all on, and PURGE DELAY ON
indicator is off, then REQUEST FOR HEAT will
turn on. Should any of the six indicators turn off,
then REQUEST FOR HEAT will turn off as well.

6.5 PURGE DELAY ON INDICATOR

The PURGE DELAY ON indicator on the 

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control indicates that the heater is currently in

a purge delay. The purge delay is intended to
provide a delay to eliminate rapid on/off cycling of
the gas valve.

The purge delay occurs when there is an end to
the current request for heat and the REQUEST
FOR HEAT indicator turns off. At this point the
PURGE DELAY ON indicator turns on and
remains on for a period of six seconds. During this
period if all conditions required to request for heat
are met, the REQUEST FOR HEAT indicator will
not turn on. If the conditions required to request
for heat remain, the REQUEST FOR HEAT
indictor will turn on once the purge delay is over
and  the PURGE DELAY ON indicator turns off.

6.6 FLOW ON INDICATOR

The FLOW ON indicator on the 

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control indicates whether there is water flow
through the heater or not. If the indicator is on
then there is water flow through heater. If the
indicator is off then there is no flow of water
through the heater.

If the FLOW ON indicator is flashing slow, the

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control is indicating a warning that

there is water flow through the heater and that it
has been continuous for at least 10 minutes. This
warning is strictly for information purposes as it
may indicate a problem with the flow switch, since
the wash gun in high pressure washing
applications is typically not held open continuously
for 10 minutes.

If the wash gun is held open continuously for more
than 10 minutes in your operation, or your heater
is being used in a different application where
water flows through the heater continuously for
more than 10 minute periods, then simply
disregard the flashing FLOW ON indicator. If,
however, the FLOW ON indicator is flashing and
you have 

not 

had the wash gun open

continuously for more than 10 minutes, the  flow
switch may not be operating correctly. 

You

should immediately turn off the gas flow to the
main burners by manually turning the knob on
the gas valve from ON to pilot (standing pilot
heaters) or from ON to OFF (for electronic
ignition heaters). This is important as the main
burners of the heater may be continuing to fire
with no water flow through the heater.

Following this, the operation of the flow switch
must be checked. The FLOW ON indicator should
be on when there is water flow through the heater
and off when there is no water flow through the
heater. If the FLOW ON indicator remains on or
continues to flash even after flow through the
heater has stopped, see section 9.1 FLOW
SWITCH for servicing the flow switch.

6.7 THERMOSTAT INDICATOR

The THERMOSTAT indicator on the 

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control indicates whether the temperature of the
outlet water of the heater is below, at, or greater
than the current temperature setting on the
temperature setting display. If the THERMOSTAT
indicator is on, then the outlet water temperature
of the heater is below the current temperature
setting. If the THERMOSTAT indicator is off, then
the outlet water temperature of the heater is at or
above the current temperature setting.

If the THERMOSTAT indicator is flashing fast and
the temperature setting display is flashing an error
code, the 

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control is indicating that an

error condition exists. Refer to section 7.0

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ERRORS & WARNINGS for

diagnosing error conditions.

6.8 EXTERNAL CONTROL INDICATOR

The action displayed by the EXTERNAL
CONTROL indicator is dependent on how this
option was setup with your heater. The
EXTERNAL CONTROL is intended to show
whether an external control has enabled or
disabled the heater from operating.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for HWG20

Page 1: ...DEL HWG40 MODEL HWG20 GAS FIRED COMMERCIAL INDUSTRIAL PRESSURE WASHER HEATERS INSTRUCTION MANUAL V3 02 For heaters equipped with ProSafe II control and 24V electronic ignition HSI or 24V standing pilo...

Page 2: ...this page was intentionally left blank...

Page 3: ...INDICATOR 10 6 4 REQUEST FOR HEAT INDICATOR 10 6 5 PURGE DELAY ON INDICATOR 10 6 6 FLOW ON INDICATOR 10 6 7 THERMOSTAT INDICATOR 10 6 8 EXTERIOR CONTROL INDICATOR 10 6 9 FLUE STATUS INDICATOR 11 6 10...

Page 4: ...this page was intentionally left blank...

Page 5: ...rovide safe and effective control of the heater The PROSAFE II control provides visual status to the operator of the heater through a front panel display on the heater Should some condition arise whic...

Page 6: ...injury Always keep clear of the spray nozzle Do not direct discharge stream at people or electrical apparatus 3 Always keep clear of moving belts and pulleys 4 Never disconnect high pressure hose dur...

Page 7: ...t outage should occur the floor areas should be vented and blown clear before relighting the pilot IMPORTANT Licensed gas installer MUST ensure 3 5 W C for natural gas heaters or 11 W C using an exter...

Page 8: ...w normally open switch capable of switching a minimum of 1 amp at 24 VAC The switch must also have minimum flow rate of 1 0 U S gpm For most applications where the high pressure output of a pump is to...

Page 9: ...uctions later on in this section The second wiring configuration is used when installing the heater without a Magikist control panel If 24VAC is not available you will need to mount the supplied trans...

Page 10: ...tallations that do not utilize a Magikist control panel and another component of your system requires the flow switch for some control aspect the black wire and the EXT FLOW blue wire may be used to d...

Page 11: ...ions on adjusting the flow switch If the DAMPER OPEN indicator does not follow the steps below refer to section 11 0 TROUBLESHOOTING 1 Turn on the high pressure pump or other source supplying water to...

Page 12: ...nob from pilot to on initially due to air inside the gas valve If this occurs repeat the steps in section 5 5 4 If the water inlet of the heater is connected to a high pressure pump start the pump and...

Page 13: ...h affect the operation of the heater are detected and displayed to the operator by the PROSAFE II control Following is a description of the indicators and their function on the PROSAFE II control 6 1...

Page 14: ...flashing slow the PROSAFE II control is indicating a warning that there is water flow through the heater and that it has been continuous for at least 10 minutes This warning is strictly for informatio...

Page 15: ...ose the damper only after there is no water flow for a preset period of time This eliminates the on off cycling a damper experiences in high pressure wash systems where wash guns are opened and closed...

Page 16: ...nt the heater from firing Warning conditions should be attended to promptly in order to ensure the continued safe operation of the heater Should a warning condition arise the indicator light that rela...

Page 17: ...ing another pilot trial period The SmartValve is a continuous retry control Thus it will continuously repeat the pilot trial period followed by the 5 minute delay period until the pilot is successfull...

Page 18: ...burner 9 3 CARE OF MAIN BURNERS Due to condensation from heater coils dripping on the burners a scale build up may occur in the burner jet orifices To remove the burner bar from the heater turn off th...

Page 19: ...an approved coil cleaner may be required See section 8 4 CLEANING HEATER COIL OF SCALE for more information 10 3 FREEZING CONDITIONS Freezing conditions can result in severe damage to the heater coil...

Page 20: ...out frequently standing pilot heaters only Heater is in location that is too drafty Pilot assembly requires service Relocate heater See section 4 1 LOCATION Have gas service personnel check operation...

Page 21: ...ue are at or near freezing Take necessary steps to increase temperature in flue so that coil does not freeze DAMPER OPEN indicator is always on If an automatic vent damper is not installed then this i...

Page 22: ...rature sensor if necessary Temperature setting display flashes E21 and THERMOSTAT indicator is flashing Communicaton problem with temperature sensor short Check connection of temperature sensor to PRO...

Page 23: ...20...

Page 24: ...21...

Page 25: ...SENS TEMP SENS FLOW SW OUTPUT DAMPER brown black 24vac supply black black purple purple blue grey yellow white Refer to manual for wiring of purple blue grey yellow white Duplicate black wires for co...

Page 26: ...SENS FLOW SW OUTPUT DAMPER brown black black black purple purple blue grey yellow Refer to manual for wiring of purple blue grey yellow white Duplicate black wires for convenience Electrical Connecti...

Page 27: ...2 Depth 32 Height without draft hood 46 Height with draft hood 66 3 4 Shipping weight 418 lbs HWG20 Type Instantaneous steel coil Gas supply Natural N models LP P models Coil specifications 3 4 I P S...

Page 28: ...ation any warranties or merchantability or fitness for a particular purpose and all such warranties are hereby disclaimed and excluded by the manufacturer Repair or replacement of defective products a...

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