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CooLift
®
Table of Contents
CooLift Toolkit ........................................................................................................................................3
Vertical Loop Throttle Handle Removal ................................................................................................4
Vertical Loop Throttle Handle Replacement ...................................................................................... 4-5
Replacing Throttle .................................................................................................................................6
Replacing Throttle Interlock Button .......................................................................................................7
Bulk Head Removal and Installation.................................................................................................8-11
Replacing Corner Post ........................................................................................................................12
Replacing Pallet Stops ........................................................................................................................12
Replacing Front Wheel ........................................................................................................................13
Replacing Rear Swivel Caster .............................................................................................................13
Replacing Brushes ..............................................................................................................................14
Replacing Back Panel Latch................................................................................................................15
Removing Deck ...................................................................................................................................15
Removing Bottom Pans/Brace ............................................................................................................16
Replacing Containment Strap and Tongue ..........................................................................................17
Replacing Battery Charger ..................................................................................................................18
Replacing Charger Cord ................................................................................................................ 19-20
Replacing Power Switches ..................................................................................................................21
Replacing Directional Switch ...............................................................................................................21
Replacing Battery Meter ......................................................................................................................22
Replacing Circuit Breaker ....................................................................................................................23
Replacing Propulsion Controller ..........................................................................................................24
Electrical Schematic ............................................................................................................................25
Replacing Motor Assembly ............................................................................................................ 26-27
Replacing Clutch Assembly ........................................................................................................... 28-29
Replacing Differential Assembly
.................................................................................................... 30-31
Changing Brake Caliper ................................................................................................................ 32-33
Changing Brake Pad ..................................................................................................................... 34-35
Changing Upper Brake Line .......................................................................................................... 36-37
Changing Lower Brake Line .......................................................................................................... 38-39
Replacing Brake Master Cylinder .................................................................................................. 40-41
Bleeding Brakes ............................................................................................................................ 42-43
Changing Hydraulic Pump ............................................................................................................. 44-45
Changing Hydraulic Cylinder ......................................................................................................... 46-47
Bleeding Hydraulic System............................................................................................................ 48-49
Replacing Brake Pawl ................................................................................................................... 50-51
Relocating Master Cylinder .................................................................................................................51
Replacing Center Wheel and Brake Disc ............................................................................................52
Troubleshooting ............................................................................................................................. 53-54
Inspection / Maintenance Checklist................................................................................................ 55-62
