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CooLift
®
CHANGING UPPER BRAKE LINE
TOOLS NEEDED:
12mm WRENCH
TWO 33mm WRENCHES
36mm WRENCH
#3 PHILLIPS SCREWDRIVER
DRIP PAN
ABSORBING MATERIAL (for containing spills)
ISOPROPYL ALCOHOL
Note: It is important to keep the CooLift upright at all times.
CAUTION:
DOT 3 and DOT 4 brake fluids are a slip hazard on any flooring surface.
Brake fluid will strip paint; any spills on a painted surface should be wiped up
and rinsed with isopropyl alcohol immediately.
Brake fluid can be an irritant to human tissue and should be washed off in flowing
water.
If brake fluid is exposed to the eye, flush immediately and continuously for 15
minutes.
1) Disengage the holding brake.
2)
Turn off main power switch.
3) Remove the battery box (see Replacing Battery Box).
4)
Remove the locknut (C) from the bottom of the cord grip fitting (B) using a 36mm wrench.
5) Remove the brake line (D) from the junction block (E) by removing the banjo bolt (G) and the
copper crush washers (F) using the 12mm wrench. Drain as much brake fluid as possible into the
drip pan. NO
TE
: Do not engage the brake lever while the brake line is removed.
6) Remove the brake line (D) from the master cylinder (A) by removing the banjo bolt (G) and the two
copper washers (F) using the 12mm wrench.
7) Pull the entire brake line (D) and cord grip (B) out through the top of the cabinet.
8)
Wipe up any brake fluid that wasn’t caught inside the drip pan.
9)
Remove the cord grip fitting (B) from the brake line (D) to be replaced using two 33mm wrenches.
10)
Slide the rubber sleeve out of the top of the fitting and remove the defective brake line.
11)
Mount the cord grip fitting (B) onto the cabinet using a 33mm and 36mm wrench.
12) Insert the new brake line (D) into the cord grip (B) and tighten with a 33mm wrench, allowing
enough slack to reach to the master cylinder (A).
13) Connect the new brake line (D) to the junction block (E) using a copper washer (F) on each side of
the banjo fitting (H) and tighten with the 12mm wrench.
14) Connect the other end to the master cylinder in the same manner.
15) Bleed the brake system (see Bleeding the Brakes).
16) Reinstall the battery box (see Replacing Battery Box).
