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CooLift
®
Table of Contents
CooLift Toolkit ........................................................................................................................................3
Vertical Loop Handle Removal .............................................................................................................4
Vertical Loop Handle Replacement ................................................................................................... 4-5
Bulk Head Removal and Installation.................................................................................................. 6-8
Replacing Foam Handle Sleeve ............................................................................................................9
Replacing Corner Post ........................................................................................................................10
Replacing Pallet Stops ........................................................................................................................11
Replacing Vertical Handle Mount Assembly ........................................................................................12
Replacing Brushes ..............................................................................................................................13
Replacing Front Caster .......................................................................................................................14
Replacing Rear Swivel Caster .............................................................................................................15
Replacing Containment Strap and Tongue ..........................................................................................16
Replacing Battery Box .........................................................................................................................17
Changing Battery Cells .................................................................................................................. 18-19
Replacing Deck Positioning (Up/Down) Switch ............................................................................. 20-21
Replacing Battery Charger............................................................................................................. 22-24
Replacing Foam Mounting Strips........................................................................................................ 25
Replacing Battery Meter ......................................................................................................................26
Replacing Power Switch or Circuit Breaker .........................................................................................27
Changing Wiring Harness.............................................................................................................. 28-29
Changing Axle ............................................................................................................................... 30-31
Changing Brake Caliper ................................................................................................................ 32-33
Changing Brake Pad ..................................................................................................................... 34-35
Changing Upper Brake Line .......................................................................................................... 36-37
Changing Lower Brake Line .......................................................................................................... 38-39
Replacing Brake Master Cylinder .................................................................................................. 40-41
Bleeding Brakes ............................................................................................................................ 42-43
Changing Hydraulic Pump ............................................................................................................. 44-45
Changing Hydraulic Cylinder ......................................................................................................... 46-47
Bleeding Hydraulic System............................................................................................................ 48-49
Replacing Brake Pawl ................................................................................................................... 50-51
Relocating Master Cylinder .................................................................................................................51
Troubleshooting ............................................................................................................................. 52-53
Replacement Parts List ................................................................................................................. 54-56
Inspection / Maintenance Checklist................................................................................................ 57-63