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the valve.  Approved leak detection fluid, can be 
obtained from a BOC Gas & Gear centre. 

•  When finished with the cylinder, close the  

cylinder valve by hand by turning the valve 
hand-wheel in a clockwise direction. Use only 
reasonable force.

Remember NEVER tamper with the valve.
If you suspect the valve is damaged, 
DO NOT use it. Report the issue to 
BOC and arrange for the cylinder to be 
returned to BOC. 

2.3  Electrical Shock

•  Never touch ‘live’ electrical parts.
•  Always repair or replace worn or 

damaged parts.

•  Disconnect power source before 

performing any maintenance or service.

•  Earth all work materials.
•  Never work in moist or damp areas.

Avoid electric shock by:
•  Wearing dry insulated boots
•  Wearing dry leather gloves
•  Never changing electrodes with bare 

hands or wet gloves

•  Never cooling electrode holders in water
•  Working on a dry insulated floor where 

possible

•  Never hold the electrode and holder 

under your arm.

2.4  User Responsibility

•  Read the Operating Manual prior to 

installation of this machine.

•  Always disconnect mains power before 

investigating equipment malfunctions. 

•  Parts that are broken, damaged, missing or 

worn should be replaced immediately.

•  Equipment should be cleaned periodically.

BOC stocks a huge range of personal protective 
equipment. This, combined with BOC’s 
extensive Gas and Gear network, ensures fast, 
reliable service throughout the South Pacific.

PLEASE NOTE that under no circumstances 
should any equipment or parts be altered 
or changed in any way from the standard 
specification without written permission 
given by BOC. To do so, will void the 
Equipment Warranty.

 
Further information can be obtained 
from Welding Institute of Australia 
(WTIA) Technical Note No.7 
‘Health and Safety Welding’  
Published  by WTIA,   
PO Box 6165 Silverwater NSW 2128 
Phone (02) 9748 4443.
  

Summary of Contents for Tig 150

Page 1: ...TIG 150 200 O P E R AT I N G M A N U A L...

Page 2: ...y responsibility for updating any information or correcting any error or omission which may become apparent after the document has been issued Neither BOC nor any of its agents has independently verif...

Page 3: ...Responsibility 7 3 0 BasicTIG WeldingTechniques 8 3 1 GTAW TIG Welding 8 4 0 Connecting your MagMate TIG 150 200 machine 10 4 1 Control Panel 10 4 2 For TIG Welding 10 4 3 TIG Welding Operation 10 4...

Page 4: ...cylinder Never use oxygen for venting containers 1 0 Recommended Safety Guidelines Diagram and safety explanation Electrical safety alert Welding electrode causing electric shock Fumes and gases comin...

Page 5: ...spaces Be alert to this at all times Keep your head out of the fumes rising from the arc Fumes from the welding of some metals could have an adverse effect on your health Don t breathe them in If you...

Page 6: ...ged return cylinders to BOC immediately CylinderValve Safety When working with cylinders or operating cylinder valves ensure that you wear appropriate protective clothing gloves boots and safety glass...

Page 7: ...ode holders in water Working on a dry insulated floor where possible Never hold the electrode and holder under your arm 2 4 User Responsibility Read the Operating Manual prior to installation of this...

Page 8: ...heet material and for putting in the root run of pipe butt welds The process tends to be very clean producing little particulate fume although it is capable of generating ozone in appreciable amounts...

Page 9: ...h the exception of those containing aluminium in significant amounts can also be welded with this polarity DCEP is used for aluminium alloys when welding with pure helium as the shielding gas since th...

Page 10: ...gas adjustment knob a longer post flow gas will result in better protection for the weld pool and TIG tungsten Connecting the shielding gas Fit the supplied shielding gas regulator to the appropriate...

Page 11: ...rated arc allows for faster travel speeds For DC applications connect the TIG torch to the positive dinse plug connector and the work return lead to the negative dinse plug connector In this mode most...

Page 12: ...chased separately Gas hose Work clamp with cable dinse connector Primary cable with plug 10 amp Operating manual TIG 200 TIG 200 Power source TIG 26 torch 4m Regulator purchased separately Gas hose Wo...

Page 13: ...put current A 17 26 Output current A 10 150 10 200 Rated working voltage V 16 18 No load voltage V 46 48 Duty cycle 40 40 No load loss W 40 40 Arc initiation HF HF Efficiency 80 80 Power factor 0 73 0...

Page 14: ...ere is enough space in front of and back of the unit for ventilation 7 2 Troubleshooting Main switch signal light is not lit Unit does not get electricity Check mains fuses Check mains cable and plug...

Page 15: ...n authorised manager of BOC This warranty is in addition to any other legal rights you may have Electrode holders and torches are not covered 7 2 Limitations on Warranty The following conditions are n...

Page 16: ...rrect at the time of printing Whilst proper care has been taken in the preparation no liability for injury or damage resulting from its improper use can be accepted BOC Limited 970 988 Great South Roa...

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