Magmaweld ID 250E, User Manual

Page 1: ...ID 250E 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Page 2: ...ine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n bu...

Page 3: ...EN DC WELDING INVERTER RU TR DC KAYNAK NVERT R DC 3 ID 250E...

Page 4: ...Machine Components Product Label Technical Data Accessories INSTALLATION Delivery Control Installation and Operation Recommendations Mains Plug Connection Connection to Mains Connections for MMA Weld...

Page 5: ...s may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wear d...

Page 6: ...ove precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leaks S...

Page 7: ...u will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up For...

Page 8: ...eas To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a chai...

Page 9: ...must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the manuf...

Page 10: ...terials tape cable ties etc The operator s body and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped ar...

Page 11: ...d can burn MMA up to 5 0 mm It provides excellent arc characteristics for all rutile and basic covered electrodes The machine is fan cooled and thermally protected against overheating Figure 1 ID 250E...

Page 12: ...ate includes a time period of 10 minutes For example if a machine specified as 250A at 60 is to be operated at 250A the machine can weld cut without interruption in the first 6 minutes of the 10 minut...

Page 13: ...900000807 7111020004 7900000804 7900000600 7900000809 7111020008 V VDC kVA mm kg mm ID 250E ADC ADC TECHNICAL DATA Rated Power Welding Current Range Open Circuit Voltage Weight Protection Class Stick...

Page 14: ...ponsibility The safety symbols and warning notes on the device and in the operating instructions must be observed and the labels must not be removed Grids are intended for ventilation The openings sho...

Page 15: ...e as possible to the welding area The table below is a reference for the amperage setting of non alloy steels Please follow the electrode manufacturer s recommendations Figure 3 MMA Welding Connection...

Page 16: ...tive welding socket Connect to the argon gas cylinder Connect the torch s gas hose to the gas regulator Keep the gas cylinder valve open for a while so that possible sediment and particles are ejected...

Page 17: ...of MMA SPOT welding modes Press the button once to switch to the other welding mode The led of the selected mode will be lit MMA mode is selected by using the Menu button and the relevant led will li...

Page 18: ...the percentage of the main current For example if the main current is 150 A and the Hot start is set to 100 the current of the machine will not be300Aandthemaximumcurrentofthemachinewillbe250A The ou...

Page 19: ...arts Replace the damaged defective parts with the new ones Do not ever make additions to repair the cables Ensure adequate space for ventilation Before starting welding check the gas flow rate from th...

Page 20: ...horized service center Make sure that the machine s grounding pliers are connected to the workpiece Make sure that the cables are secure and that the connection points are not worn Make sure that the...

Page 21: ...4 E05 E06 Mains Voltage Low Check the mains connection cables and the voltage Make sure the correct voltage input is provided If the mains voltage is normal contact the authorized service Mains voltag...

Page 22: ...your air gas connections make sure that the inlet pressure is appropriate If the inlet pressure is normal contact the authorized service Inlet pressure may be low Inlet Pressure Low E14 E16 E17 E18 E...

Page 23: ...0 Potency Button Small Electronic Card E240A 4 V1 0 Plastic Sleeve Electronic Card E223D DISP Welding Socket Electronic Card E240A 3 V1 0 Electronic Card E240A 5 V1 0 1 4 7 2 5 8 9 10 11 3 6 A2295000...

Page 24: ...le Supply Voltage Control Unit Front Panel Input Voltage Feedback Output Voltage Feedback Hall Effect High Frequency Transformer Secondary Recti ier Control Line Line Filter Primary Recti ier R S T Ou...

Page 25: ...25 ID 250E EN www magmaweld com USER MANUAL KULLANIM KILAVUZU 2 Turn PACCO SWITCH POWER TRANSFORMER THERMIC 85 FAN HALL EFFECT SENSOR POWER TRANSFORMER Circuit Diagrams Annex...

Page 26: ...26 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU TIG 27 34 34 35 36 36 37 37 38 38 38 39 40 42 43 44 47 48 a 1 1 1 1 2 1 3 1 4 1 5 2 2 1 2 2 2 3 2 4 2 5 2 6 3 3 1 4 4 1 4 2 4 3 5 5 1 5 2...

Page 27: ...27 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU...

Page 28: ...28 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU MIG CV MMA VRD AED...

Page 29: ...29 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU n...

Page 30: ...30 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU...

Page 31: ...31 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU 10 2 TS EN 55011 100 IEC61000 3 12...

Page 32: ...32 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU 5 2 IEC 60974 9 a b c d e f g h 60974 9...

Page 33: ...33 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU IMF...

Page 34: ...34 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU 1 1 ID 250E 3 400 50 60 5 0 1 2 1 ID 250E 1 6 2 7 3 8 4 9 5 8 9 1 2 3 5 6 7 4...

Page 35: ...35 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU X U0 I2 U1 IP21S U2 S1 I1 MMA TIG 3 1 3 EN 60974 1 10 250A 60 250A 6 10 1 4 2 6 6 6 4 4 4...

Page 36: ...UZU 1 1 7905212503 25 mm 3 m 7906202503 25 mm 3 m 1 1 1 1 1 1 6 TIG Lava TIG 20 4 4 9 TIG Lava TIG 20 8 7900000807 7111020004 7900000804 7900000600 7900000809 7111020008 ID 250E 1 4 1 50 60 A A 1 5 40...

Page 37: ...37 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU 30 40 C 2 1 2 2 IEC 61000 3 12...

Page 38: ...38 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU 2 3 2 5 3 0 2 4 3 400 40 0 2 2 0 2 5 3 25 4 0 5 0 40 60 A 60 90 A 100 140 A 140 180 A 200 240 A 60 90 A 100 130 A 140 180 A 200 250 A...

Page 39: ...39 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU 2 6 TIG TIG TIG 5 TIG 4 1 0 1 6 6 3 9 5 15 70 30 150 6 8 6 8...

Page 40: ...40 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU SPOT MMA SPOT MMA MMA 2 3 4 1 4 5 6 7 3 2 1 3 1...

Page 41: ...41 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU 5 250 7 6 1 2 150 100 300 250 Arc Force 0 100 150 Arc Force 100 300 250 5...

Page 42: ...42 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU Magmaweld Magmaweld 10 4 1 6...

Page 43: ...43 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU 4 2 1 2 3 4 5...

Page 44: ...44 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU 4 3 E01 E02 E03 E04 E05 E07 E08 E09 E06...

Page 45: ...45 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU E11 E12 E13 E10 E14 E16 E17 E18 E15 E19 E20 E21 E22 E23...

Page 46: ...46 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU E27 E29 E30 E26 E28 E31...

Page 47: ...ZU 4 5 6 9 1 2 3 7 8 11 10 E240A 2 V1 0 E240A 1 V1 0 E240A 4 V1 0 E223D DISP E240A 3 V1 0 E240A 5 V1 0 1 4 7 2 5 8 9 10 11 3 6 A229500004 K405000342 A308000017 K405000341 A229500001 K405000344 A376400...

Page 48: ...48 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU IGBT R S T 5 2...

Page 49: ...49 RU ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU 2 85...

Page 50: ...t Edilecek Hususlar Kurulum ve al ma Tavsiyeleri Elektrik Fi i Ba lant s ebekeye Ba lama rt l Elektrod Kayna in Ba lant lar TIG Kayna in Ba lant lar KULLANIM B LG LER Kullan c Aray z BAKIM VE ARIZA B...

Page 51: ...lektrik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya d...

Page 52: ...valanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kullan ld klar takdirde ha...

Page 53: ...kkati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi esnas nda y ksek s cakl...

Page 54: ...ine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Olabili...

Page 55: ...k ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiyet...

Page 56: ...endirilmek zorundad r Kullan lm makinenizin at k y netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tiril...

Page 57: ...t r kaynak makinesidir T m rutil ve bazik rt l elektrodlar i in m kemmel ark karakteristi i sunar Makine fan so utmal d r ve a r s nmaya kar termik korumal d r Teknik Bilgiler ekil 1 ID 250E 1 2 Makin...

Page 58: ...ekans Koruma S n f Anma Kaynak Gerilimi ebekeden ekilen G ebekeden ekilen Anma Ak m Teknik Bilgiler EN 60974 1 standard nda da tan mland zere al ma evrim oran 10 dakikal k bir zaman periyodunu i erir...

Page 59: ...NDART AKSESUARLAR ADET 1 1 R N KODU Topraklama Pensesi ve Kablosu Elektrod Pensesi ve Kablosu 7905212503 25 mm 3 m 7906202503 25 mm 3 m OPS YONEL AKSESUARLAR ADET R N KODU 1 1 1 1 1 1 Raf 6 l dikey La...

Page 60: ...uzunda bulunan g venlik sembollerine ve uyar notlar na dikkat edil meli etiketleri s k lmemelidir Izgaralar havaland rma ama l d r A kl klar n zeri iyi bir so utma sa lamak amac yla rt lmemeli ve i er...

Page 61: ...sesini kaynak b lgesine olabildi ince yak n olacak ekilde i par as na ba lay n ekil 3 rt l Elektrod Kayna Ba lant lar A a daki tablo ala ms z eliklerin amper ayar i in referans olarak verilmi tir L tf...

Page 62: ...t kutuplu sokete ba lay n Argon gaz t p ne ba lay n Torcun gaz hortumunu gaz reg lat r ne ba lay n Gaz t p vanas n bir s re a k tutarak olas tortu ve partik llerin d ar at lmas n sa lay n A a daki tab...

Page 63: ...ndan birini se mek i in kullan l r Butona 1 kez bas larak di er kaynak moduna ge i sa lan r Hangi mod se ili ise o modun ledi yanacakt r Kaynak modu se im butonu kullan larak MMA modu se ilir bu mod...

Page 64: ...y zdesi kadar ana ak m zerine eklenir Ayarlanan de er makinenin maksimum ak m n ge emez rne in Ana ak m 150 A olup Hot start 100 olarak ayarlan rsa makinenin ak m 300 A olamaz makinenin maksimum ak m...

Page 65: ...n z Par alar n ba lant lar na ve sa laml na dikkat ediniz Hasar g rm ar zal par alar yenisi ile de i tiriniz Kablolara ek onar m kesinlikle yapmay n z Havaland rma i in yeterli alan oldu una emin olun...

Page 66: ...i servis ile ileti ime ge iniz Makinenin topraklama pensesinin i par as na ba l oldu undan emin olunuz Kablolar n sa laml ndan ve ba lant noktalar n n a nmam oldu undan emin olunuz Parametre ve proses...

Page 67: ...08 E12 E13 E09 E10 E06 ebeke Voltaj D k ebeke ba lant kablolar n ve voltaj n kontrol ediniz Do ru voltaj giri i sa land ndan emin olunuz ebeke voltaj normal ise yetkili servis ile ileti ime ge iniz eb...

Page 68: ...r Muhafazas Tak l De il DC Bara Voltaj D k DC Bara Voltaj Y ksek ebeke ba lant kablolar n ve voltaj n kontrol ediniz Do ru voltaj giri i sa land ndan emin olunuz ebeke voltaj normal ise yetkili servis...

Page 69: ...0 Pako alter Elektronik Kart E240A 1 V1 0 Potans D mesi K k Elektronik Kart E240A 4 V1 0 Plastik Rakor Elektronik Kart E223D DISP Kaynak Prizi Elektronik Kart E240A 3 V1 0 Elektronik Kart E240A 5 V1 0...

Page 70: ...ler IGBT Mod l Besleme Voltaj Kontrol nitesi n Panel Giri Gerilim Geri Besleme k Gerilim Geri Besleme Hall Effect Y ksek Frekans Trafosu k Do rultucu Kontrol Hatt Giri Filtresi Giri Do rultucu R S T k...

Page 71: ...71 TR ID 250E www magmaweld com USER MANUAL KULLANIM KILAVUZU 2 Spir PAKO ALTER G TRAFOSU TERM K 85 FAN G TRAFOSU HALL EFFECT SENS R Devre emas Ekler...

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Page 75: ...R G ncel servis listemiz i in www magmaweld com tr servis listesi web sitemizi ziyaret ediniz Organize Sanayi B lgesi 5 K s m 45030 MAN SA Telefon 444 93 53 E Posta info magmaweld com MERKEZ SERV S YE...

Page 76: ...3 53 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 02 02 2022 UM_IDE250_022022_02202...