Magmaweld monoCUT 45ix User Manual Download

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USER MANUAL

monoCUT 45ix / monoCUT 45i

Safety Precautions

• In small-sized and confined spaces, absolutely make sure to perform welding / cutting

operations, accompanied by another person.

• Avoid performing welding / cutting operations in such enclosed areas as much as possible.

• Take all necessary precautions when moving the machine. The areas where the machine to be

transported, parts to be used in transportation and the physical conditions and health of the

person carrying out the transportation works should be suitable for the transportation process.

• Some machines are extremely heavy; therefore, make sure that the necessary environmental

safety measures are taken when changing their places.

• If the machine is to be used on a platform, it must be checked that this platform has suitable load

bearing limits.

• If it is to be transported by means of a haulage vehicle (transport trolley, forklift etc.), make sure

of the durableness of the vehicle, and the connection points (carrying suspenders, straps, bolts,

nuts, wheels, etc.) that connect the machine to this vehicle.

• If the machine will be carried manually, make sure the durableness of the machine apparatuses

(carrying suspenders, straps, etc.) and connections.

• Observe the International Labor Organization’s rules on carriage weights and the transport

regulations in force in your country in order to ensure the necessary transport conditions.

• Always use handles or carrying rings when relocating the power-supply sources. Never pull

from torches, cables or hoses. Be absolutely sure to carry gas cylinders separately.

• Remove all interconnections before transporting the welding / cutting equipment, each being

separately, lift and transport small ones using its handles, and the big ones from its handling

rings or by using appropriate haulage equipment, such as forklifts.

Welding / Cutting in

Small Sized and

Confined Spaces

Failure To Take

Precautions During

Transport May Cause

Accidents

• Place your machine on the floor and platforms with a maximum tilt of 10° so that it does not fall

or tip over. Choose places that do not interfere with the flow of materials, where there is no risk

of tripping over on cables and hoses; yet, large, easily ventilatable, dust-free areas. To prevent

gas cylinders from tipping over, on machines with a gas platform suitable for the tanks, fix the

tanks on to the platform; in stationary usage applications, fix them to the wall with a chain in a

way that they would not tip over for sure.

• Allow operators to easily access settings and connections on the machine.

Falling Parts May

Cause Injuries

Improper positioning of the power-supply sources or other equipment can cause serious injury

to persons and physical damage to other objects.

• Allow the machine to cool down according to operation cycle rates.

• Reduce the current or operation cycle rate before starting the welding / cutting again.

• Do not block the fronts of air vents of the machines.

• Do not put filters that do not have manufacturer approvals into the machine’s ventilation ports.

Excessive Use Of The

Machine Causes

Overheating

Excessive Use Of The

Machine Causes

Overheating

• This device is in group 2, class A in EMC tests according to TS EN 55011 standard.

• This class A device is not intended for use in residential areas where electrical power is supplied

from a low-voltage power supply. There may be potential difficulties in providing electromagnetic

compatibility due to radio frequency interference transmitted and emitted in such places.

• Make sure that the work area complies with electromagnetic compatibility (EMC).

Electromagnetic interferences during welding / cutting operations may cause undesired effects

on your electronic devices and network; and the effects of these interferences that may occur

during these operations are under the responsibility of the user.

• If there is any interference, to ensure compliance; extra measures may be taken, such as the

use of short cables, use of shielded (armored) cables, transportation of the welding machine to

another location, removal of cables from the affected device and / or area, use of filters or taking

the work area under protection in terms of EMC.

• To avoid possible EMC damage, make sure to perform your welding / cutting operations as far

away from your sensitive electronic devices as possible (100 m).

This device is not compliant with IEC 61000 -3-12. In case if it is desired to be

connected to the low voltage network used in the home, the installer to make the

electrical connection or the person who will use the machine must be aware that

the machine has been connected in such a manner; in this case the responsibility

belongs to the user.

Summary of Contents for monoCUT 45ix

Page 1: ...monoCUT 45ix monoCUT 45i 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 USER MANUAL...

Page 2: ...ine Sanayi ve Ticaret A Magma Mekatronik may modify the information and the images without any prior notice T m haklar sakl d r Magma Mekatronik Makine Sanayi ve Ticaret A nin yaz l izni olmaks z n bu...

Page 3: ...ER PLASMA CUTTING MACHINE EN PLASMASCHNEIDER MIT INVERTERTECHNOLOGIE DE MACHINE DE D COUPE PLASMA ONDULEUR FR RU M QUINA DE CORTE POR PLASMA TIPO INVERTER M QUINA DE CORTE POR PLASMA INVERSOR PT ES NV...

Page 4: ...lug Connection Connection to Mains Connections for Plasma Cutting Gas Connections Grounding Pliers Connections Torch Connections Placing Consumables Pilot Arc Remote Control Communication OPERATION Us...

Page 5: ...s may occur Make certain that the installation procedures comply with national electrical standards and other relevant regulations and ensure that the machine is installed by authorized persons Wear d...

Page 6: ...ove precautions If the gas tanks are grouped in a separate zone ensure that they are well ventilated keep the main valves closed when gas cylinders are not in use pay attention to possible gas leaks S...

Page 7: ...will perform in such places Do not weld in tanks and pipes which might have previously contained substances that may cause explosions fires or other reactions Welding cutting equipment heats up For t...

Page 8: ...as To prevent gas cylinders from tipping over on machines with a gas platform suitable for the tanks fix the tanks on to the platform in stationary usage applications fix them to the wall with a chain...

Page 9: ...must be carried out All covers on the body of the machine must be closed and or locked when the device is in use Any changes other than the standard settings without the written approval of the manuf...

Page 10: ...y and head should be kept as far away from the welding cutting machine and cables as possible Welding cutting and electric cables should not be wrapped around the body of the machine in any way The bo...

Page 11: ...g is automatically adjusted according to the cutting mode and the torch used Whereas in the monoCUT 45i model the required gas pressure must be adjusted manually Figure 1 monoCUT 45ix Front and Back V...

Page 12: ...t and Back View 1 Handle 2 Manual Gas Pressure Display 3 Torch Connector 4 Remote Control Connector 5 Digital Display 6 Adjustment Pot 7 Cutting Mode Selection Button 8 Grounding Connection 9 Fan 10 P...

Page 13: ...duty cycle rate includes a time period of 10 minutes For example if a machine specified as 100A at 60 is to be operated at 100A the machine can cut without interruption in the first 6 minutes of the...

Page 14: ...ging 3 5 mm D x 6 6 mm G Weight Current Range Dimensions l x w x h 1 5 Accessories Technical Information STANDARD ACCESSORIES QTY PRODUCT CODE TECHNICAL DATA UNIT V VDC mm mm mm kg kVA ADC ADC kg mm m...

Page 15: ...evice and in the operating instructions must be observed and the labels must not be removed Gridsareintendedforventilation Theopeningsshouldnotbecoveredinordertoprovidegoodcoolingand no foreign object...

Page 16: ...gulator should be able to supply gas to the air inlet on the machine If a gas cylinder is used secure the gas cylinder to prevent it from tipping over In order to work safely and achieve the best resu...

Page 17: ...A manual torch is used for manual cutting and a mechanized torch for mechanized cutting For the torch connection insert the torch connector into its connector on the power supply and turn it to the r...

Page 18: ...de to the connector on the back of the power supply it provides access to the arc voltage and yields a signal for arc transfer and plasma initiation See 5 2 for detailed information on automation wiri...

Page 19: ...upply is to be connected to the CNC table or torch height controller with the machine interface cable Installation of the machine interface cable and voltage divider board assembly should be carried o...

Page 20: ...id cutting and the material iscut Itcutsthepilotarcwhenthegapisreached andactivatesthepilotarcwhenitarrives to the material part again This cycle continues until you release the trigger The cutting pr...

Page 21: ...s visible on the screen The adjustment pot is only used for adjusting the current in the automatic mode By turning the pot left and right the desired current value is adjusted within certain tolerance...

Page 22: ...turn the pot to the left when adjusting the gas pressure The left area of the graph starts to fill up The minimum gas pressure setting is 4 4 BAR 64 PSI The gas pressure will increase when you turn t...

Page 23: ...until you release the trigger The cutting process ends as soon as you release the trigger Pilot arc occurs as soon as you press the trigger in this mode You can take your hand off the trigger and cont...

Page 24: ...e by turning it to the right left 3 2 Torch Usage Press the torch trigger by pushing the protective cap on the torch trigger forward when cutting process is to be started Plasma arc will occur as soon...

Page 25: ...oblems are encountered in your device Depending on the work load and contamination of your work environment you can repeat the above processes more frequently Never operate the plasma cutting machine...

Page 26: ...and clean Make sure the torch is at the proper distance from the workpiece If the problem continues contact the authorized service Make sure the torch and or consumables are not worn or damaged repla...

Page 27: ...he cut mode may be incorrectly selected The amperage value current used may be incorrectly selected The cutting speed and thickness suitable for the performance of the machine may have been exceeded T...

Page 28: ...ow Check the mains connection cables and the voltage Make sure the correct voltage input is provided If the mains voltage is normal contact the authorized service Mains voltage may have increased Main...

Page 29: ...E30 Torch Shield Not Installed DC Busbar Voltage Low DC Busbar Voltage High Check the mains connection cables and the voltage Make sure the correct voltage input is providevd If the mains voltage is n...

Page 30: ...en contact When the plasma arc forms the contact switches off Max 220 VDC 2A It has 24 VDC open circuit voltage Requires dry contact closure to activate For equipment safety it is recommended to conne...

Page 31: ...Spare Parts Swirl Ring Torch Handle Retaining Cap Swirl Ring Standard Swirl Ring MAX Life Nozzle Electrode Torch Head Shield Nozzle Shield Nozzle O Ring Shield Shield 4 1 7 10 10 13 5 2 8 11 14 6 3 9...

Page 32: ...nd Spare Parts MATERIAL CODE DEFINITION NO 5 1 5 2 8 11 6 4 9 12 7 10 7042220857 Y542000018 704222085M Y542000017 7042220854 7042220817 7042E00001 7942000010 7042220948 7042220953 7042220930 704222094...

Page 33: ...ectronic Card E235A 6 V1 0 Potency Button Torch Connector Electrical Connection Cable Welding Socket Electronic Card E235A 2 V1 1 Electronic Card E235A 3 V1 0 Electronic Card E235A 1 V1 1 Electronic C...

Page 34: ...d E201B FLT V1 3 A229500001 Y544000015 Y544000014 Y544000018 Y544000020 Y544000016 17 18 19 20 A421050010 A253601150 A253003050 Choke Coil Pressure Switch Valve DEFINITION NO Electronic Card E235A 7 V...

Page 35: ...agrams Block Diagram monoCUT 45ix F N Line Filter PFC Unit Capacitors IGBT Module Control Unit Automatic Valve Pressure Switch Filter Secondary Recti ier Choke Coil Workpiece Torch Supply Voltage Pilo...

Page 36: ...monoCUT 45i F N Pressure Switch Regulator Filter Solenoid Valve Manometer Line Filter PFC Unit Capacitors IGBT Module Secondary Recti ier Choke Coil Workpiece Torch High Frequency Transformer Control...

Page 37: ...EN 37 www magmaweld com USER MANUAL monoCUT 45ix monoCUT 45i Circuit Diagrams monoCUT 45ix PFC COIL 5 Turn Annex...

Page 38: ...EN 38 www magmaweld com USER MANUAL monoCUT 45ix monoCUT 45i monoCUT 45i PFC COIL 5 Turn VALVE FAN OPTIONAL TORCH AUTOMATION PRESSURE SWITCH CHOKE COIL POWER TRANSFORMER Annex...

Page 39: ...e E mail Contact Name Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com Company Name Technician s Name Commissioning Date Warranty Start Date WARRANTY CARD Please visit out we...

Page 40: ......

Page 41: ...sma Connexion de La Bouteille de Gaz Connexions de La Pince de Mise La Terre Connexions de La Torche Mise En Place Des Consommables Arc Pilote T l commande Communication UTILISATION Interface Utilisat...

Page 42: ...e qui pourrait causer des blessures ou des dommages Le fait de ne pas prendre de pr cautions peut causer des blessures ou des pertes ou dommages mat riels REMARQUE Indique des informations et des aver...

Page 43: ...continu DC Un poste en courant continue ou alternatif avec la tension r duit circuit ouvert VRD Arr tez le courant lectrique Utilisez des mat riaux non conductibles comme le bois sec pour couper le co...

Page 44: ...mais souder proximit de mat riaux inflammables Un incendie ou des explosions peuvent se produire Enlevez ces mat riaux de l environnement avant de commencer soudage coupage ou couvrez les avec des cou...

Page 45: ...on lectrique ou tout autre quipement peut causer des blessures graves et des dommages mat riels Laissez la machine refroidir en fonction des cycles de fonctionnement R duisez le courant ou le taux de...

Page 46: ...riel informatique et autre mat riel de contr le d quipements de s curit critiques par exemple protection de l quipement industriel e Appareils m dicaux des personnes proximit tels que stimulateurs ca...

Page 47: ...lisateurs d implants m dicaux Magn tique lectromagn tique CEM Toutefois dans certains pays o la connexion directe n est pas autoris e la connexion peut tre tablie l aide d l ments de capacit appropri...

Page 48: ...ix la pression de gaz requise pendant la d coupe est automatiquement ajust e en fonction du mode de d coupe et de la torche utilis e En revanche dans le mod le monoCUT 45i la pression de gaz requise d...

Page 49: ...l de la pression du gaz 3 Connecteur de la torche 4 Connecteur de la t l commande 5 Affichage num rique 6 Potentiom tre de r glage 7 Bouton de s lection du mode de d coupe 8 Connexion de mise la terre...

Page 50: ...rant d entr e Nominal Tension et Fr quence du Secteur Classe de Protection Tension Nominale de Soudage Tension d entr e Assign e Courant d entr e Assign Letaux decycledefonctionnementcomprendunep riod...

Page 51: ...itesses de d coupe indiqu es dans le tableau r sultent des tests effectu s par Magmaweld en laboratoire Elles peuvent varier en fonction des diff rentes applications de d coupe et des conditions envir...

Page 52: ...s ouvertures ne doivent pas tre recouvertes afin d assurer un bon refroidissement et aucun corps tranger ne doit tre y introduit Installation Des anneaux de levage ou un chariot l vateur doivent tre u...

Page 53: ...achine Si une bouteille de gaz est utilis e fixez la pour viter qu elle ne se renverse Pour travailler en toute s curit et obtenir les meilleurs r sultats utilisez un r gulateur conforme aux normes et...

Page 54: ...elle est utilis e pour la d coupe manuelle et une torche m canis e pour la d coupe m canis e Pour la connexion de la torche ins rez le connecteur de la torche dans son connecteur sur le bloc d aliment...

Page 55: ...la connexion n cessaire est r alis e sur le connecteur situ l arri re de l alimentation elle donne acc s la tension d arc et fournit un signal pour le transfert de l arc et l amor age du plasma Report...

Page 56: ...rique doit tre connect e la table CNC ou au contr leur de hauteur de torche avec le c ble d interface machine L installation du c ble d interface machine et de la carte du diviseur de tension doit tre...

Page 57: ...n de poursuivre la d coupe Le mode de d coupe de grille a t cr pour tre utilis sur des mat riaux de type grille Un arc pilote se produit d s que vous appuyez sur la g chette de la torche en mode de d...

Page 58: ...de celui ci Pour r gler le courant tournez le potentiom tre de r glage vers la droite et vers la gauche jusqu obtenir la valeur de courant souhait e dans certaines tol rances Si les fl ches se trouven...

Page 59: ...ieu du graphique indique la pression de gaz optimale 4 8 BAR 70 PSI La pression du gaz augmente lorsque le potentiom tre est tourn vers la droite lors du r glage de la pression du gaz La zone de droit...

Page 60: ...de de d coupe de grille et le mat riau est coup Il d coupe l arc pilote lorsque l espace est atteint et active l arc pilote lorsqu il arrive nouveau sur le mat riau Ce cycle se poursuit jusqu ce que v...

Page 61: ...te et attend un d clenchement de l interface d automatisation Elle envoie les donn es n cessaires l interface d automatisation Reportez vous 5 1 pour des informations d taill es sur les torches La g c...

Page 62: ...e la torche doivent tre contr l s r guli rement et remplac s s ils sont us s ou endommag s Veillez ce que ces mat riaux soient des produits d origine pour une utilisation long terme et des performance...

Page 63: ...ntactez le service agr Assurez vous que la pince de mise la terre est connect e la pi ce travailler et la machine Nettoyez la zone o la pince de mise la terre entre en contact avec la pi ce travailler...

Page 64: ...correctement Si le probl me persiste contactez le service agr Assurez vous que le mode de d coupe est correct Si le probl me persiste contactez le service agr La valeur du courant doit tre choisie en...

Page 65: ...peut avoir diminu E03 E04 E05 Tension d alimentation basse V rifiez les c bles de connexion au r seau et la tension Assurez vous que l entr e de tension correcte est fournie Si la tension d alimentat...

Page 66: ...obl me persiste contactez le service agr Laissez la machine refroidir en attendant un moment Si le d faut dispara t essayez d utiliser la machine des valeurs d amp rage inf rieures Si le probl me pers...

Page 67: ...eau et la tension Assurez vous que l entr e de tension correcte est fournie Si la tension d alimentation est normale contactez le service agr V rifiez les c bles de connexion au r seau et la tension A...

Page 68: ...ouvert Lorsque l arc de plasma se forme le contact s teint Maxi 220 VCC 2 A Tension de 24 VCC en circuit ouvert N cessite une fermeture par contact sec pour tre activ Pour la s curit de l quipement il...

Page 69: ...rche Manuelle 4 1 7 10 10 13 5 2 8 11 14 6 3 9 12 CODE MAT RIEL Annexe N DESCRIPTION Diffuseur Poign e de la torche Capuchon de retenue Diffuseur standard Diffuseur MAX Life Buse lectrode T te de la t...

Page 70: ...ge de La Torche M canis e N DESCRIPTION Annexe Capuchon de retenue lectrode Positionneur de torche Blindage Blindage Buse Buse 5 1 5 2 8 11 6 4 9 12 7 10 7042220857 Y542000018 704222085M Y542000017 70...

Page 71: ...e lectronique E235A 6 V1 0 Bouton Potentiel Connecteur pour torche plasma C ble de connexion lectrique Prise de soudage Carte lectronique E235A 2 V1 1 Carte lectronique E235A 3 V1 0 Carte lectronique...

Page 72: ...E201B FLT V1 3 A229500001 Y544000015 Y544000014 Y544000018 Y544000020 Y544000016 17 18 19 20 A421050010 A253601150 A253003050 Bobine de blocage Pressostat Soupape Carte lectronique E235A 7 V1 1 Manom...

Page 73: ...Condensateurs Module IGBT Unit de contr le Vanne automatique Pressostat Filtre Redresseur secondaire Bobine d arr t Pi ce Torche Tension d alimentation Module IGBT arc pilote Transformateur haute fr...

Page 74: ...ostat R gulateur et Filtre lectrovanne Manom tre Filtre de ligne Unit PFC Condensateurs Module IGBT Unit de contr le Redresseur secondaire Bobine d arr t Pi ce Torche Tension d alimentation Module IGB...

Page 75: ...UTILISATION FR monoCUT 45ix monoCUT 45i Sch mas de circuits monoCUT 45ix Annexe BOBINE PFC 5 Tourner SOUPAPE CAPTEUR DE PRESSION VENTILATEUR OPTIONNEL TORCHE AUTOMATISATION PRESSOSTAT BOBINE DE BLOCAG...

Page 76: ...gmaweld com MANUEL D UTILISATION FR monoCUT 45ix monoCUT 45i Annexe BOBINE PFC 5 Tourner SOUPAPE VENTILATEUR OPTIONNEL TORCHE AUTOMATISATION PRESSOSTAT BOBINE DE BLOCAGE TRANSFORMATEUR DE PUISSANCE mo...

Page 77: ...ize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com Nom de l entreprise de la mise en route Nom du technicien Date de la mise en route Date de d but de garantie FORMULAIRE DE GARANTI...

Page 78: ......

Page 79: ...hluss Anschluss an das Stromnetz Anschl sse f r das Plasmaschneiden Gasanschl sse Anschl sse f r Erdungsklemmen Brenneranschl sse Platzierung der Verbrauchsmaterialien Pilotbogen Fernsteuerung Kommuni...

Page 80: ...nderungen an Ihrer Maschine haben negative Auswirkungen auf den sicheren Betrieb und die Lebensdauer IhrerMaschine Der Hersteller ist nicht verantwortlich f r die Folgen des Betriebs der Maschine au e...

Page 81: ...Gitterrosten oder Ger sten befinden In beengten Positionen wie dem Sitzen Knien oder Liegen Wenn das Risiko eines Kontakts mit dem Werkst ck oder dem Boden hoch oder unvermeidbar ist Die folgenden Ge...

Page 82: ...r aus Ihrer Hand fliegen und Sie oder andere Personen in Ihrer Umgebung verletzen sch tzen Sie dabei besonders Ihre Augen und Ihr Gesicht Schwei draht kann zu Verletzungen f hren Schwei en schneiden S...

Page 83: ...g die notwendigen Sicherheitsvorkehrungen f r die Umwelt getroffen werden m ssen Wenn die Maschine von einer Plattform aus benutzt werden soll muss gepr ft werden ob die Plattform ber geeignete Tragf...

Page 84: ...erspannungsnetz angeschlossen werden soll muss der Installateur der den elektrischen Anschluss vornimmt oder die Person die die Maschine benutzen wird ber die Anschlussf higkeit der Maschine informier...

Page 85: ...werden Elektrischer Strom der durch einen Leiter flie t erzeugt lokalisierte elektrische und magnetische Felder EMF Bediener sollten die folgenden Verfahren befolgen um das Risiko einer EMF Exposition...

Page 86: ...der Richtlinie der Europ ischen Union und des nationalen Rechts auf das Recycling ausgerichtet sein Informieren Sie sich bei Ihrem H ndler und bei autorisierten Personen ber die Entsorgung Ihrer gebr...

Page 87: ...enhobelleistung Beim Modell monoCUT 45ix wird der w hrend des Schneidens erforderliche Gasdruck je nach Schneidmodus und verwendetem Brenner automatisch angepasst Bei dem Modell monoCUT 45i muss der e...

Page 88: ...ten 9 10 12 11 13 1 2 3 4 8 6 7 5 1 Handgriff 2 Manuelles Gasdruckmessger t 3 Brenneranschluss 4 Anschluss f r die Fernbedienung 5 Digitales Display 6 Potentiometer 7 Taste zur Auswahl des Schneidemod...

Page 89: ...asse Nennschwei spannung Strom aus dem Netz Nennstrom aus dem Netz Wie in EN 60974 1 definiert umfasst die Betriebszyklusrate eine Zeitspanne von 10 Minuten Wenn Sie beispielsweise mit 100 A in einer...

Page 90: ...belle sind die Ergebnisse von Magmawelds Labortests Verschiedene Schneidanwendungen und Umgebungen kann je nach den Bedingungen variieren 1 5 Zubeh r STANDARDZUBEH R ANZAHL PRODUKTCODE Technische Date...

Page 91: ...r den Transport der Maschine m ssen Hebe sen oder ein Gabelstapler verwendet werden Stellen Sie das Netzteil auf eine harte ebene und unebene Fl che auf der es nicht herunterfallen oder umkippen kann...

Page 92: ...Lufteinlass der Maschine zu liefern Wenn Sie eine Gasflasche verwenden sichern Sie die Gasflasche so dass sie nicht umkippen kann F r einen sicheren Betrieb und beste Ergebnisse verwenden Sie einen st...

Page 93: ...und mechanischer Brenner f r maschinelles Schneiden F rdenAnschlussdesBrennerssteckenSiedenSteckerdes Brenners in die Buchse des Netzteils und drehen ihn nach rechts Vergewissern Sie sich dass die Ve...

Page 94: ...notwendige Verbindung mit der Buchse auf der R ckseite des Netzteils hergestellt wird erm glicht sie den Zugang zur Bogenspannung und gibt ein Signal f r die Bogen bertragung und den Plasmastart Detai...

Page 95: ...schine oder die Brennerh hensteuerung angeschlossen werden soll ist die folgende Tabelle zu beachten Die Installation des Maschinenschnittstellenkabels und der Spannungsteilerplatine muss von einer au...

Page 96: ...diese Arbeitzuerleichtern wurdeeinGitterschneidemodusf rdieVerwendungvongitterartigen Materialien entwickelt Wenn Sie im Gitterschneidmodus den Brennerausl ser dr cken wird der Pilotlichtbogen erzeugt...

Page 97: ...nt einPfeilnebenihr UmdenStromeinzustellen wirddergew nschteStromwertinnerhalb bestimmter Toleranzbereiche durch Drehen des Potentiometers nach links und rechts eingestellt Wenn sich die Pfeile in der...

Page 98: ...ung des Gasdrucks den Einstellregler nach links drehen sinkt der Gasdruck Der linke Bereich im Diagramm beginnt sich zu f llen Der minimale Gasdruck ist auf 4 4 BAR 64 PSI eingestellt Die Mitte des Di...

Page 99: ...rn wurdeeinGitterschneidemodusf rdieVerwendungvongitterartigen Materialien entwickelt Wenn Sie im Gitterschneidmodus den Brennerausl ser dr cken wird der Pilotlichtbogen erzeugt und das Material gesch...

Page 100: ...eter Die Maschine schaltet in den Freigasbetrieb der eingestellte Wert wird am Gasdruck Einstellpoti abgelesen Wenn Sie das Gasdruck Potentiometer am Luftfilter nach oben ziehen und in die freie Posit...

Page 101: ...er Arbeitsumgebung k nnen Sie die oben genannten Vorg nge h ufiger wiederholen Schneiden Sie niemals bei ge ffneten T ren des Plasmaschneiders 4 1 Wartung T gliche Pflege berpr fen Sie das Verbrauchsm...

Page 102: ...ngszange nicht besch digt ist Wenn das Problem weiterhin besteht wenden Sie sich an den autorisierten Service Defekte Netzanschl sse Luftdruck und Durchflussmenge sind m glicherweise nicht geeignet Pr...

Page 103: ...wissern Sie sich dass die Schnittgeschwindigkeit und die Schnittst rke angemessen sind Wenn das Problem weiterhin besteht wenden Sie sich an den autorisierten Service Pr fen Sie den Luftdruck und die...

Page 104: ...Aktivierungsrate berschritten Stellen Sie sicher dass die Arbeitsumgebung der Maschine nicht zu hei oder stickig ist Wenn das Problem weiterhin besteht wenden Sie sich an den autorisierten Service Las...

Page 105: ...ratursensors Systemfehler Fehler in der Draht Antriebseinheit Brenner Verbin dungsfehler Fehler in der Wasserk hlung Einheit Kontaktieren Sie den autorisierten Service Kontaktieren Sie den autorisiert...

Page 106: ...ng niedrig DC Sammelschiene Spannung hoch Kontrollieren Sie die Netzanschlusskabel und die Spannung Vergewissern Sie sich dass der richtige Spannungseingang vorhanden ist Wenn die Netzspannung normal...

Page 107: ...schaltet in den geschlossenen Zustand wenn ein Plasmalichtbogen entsteht Max 220 VDC 2A 24 VDC Leerlaufspannung ist verf gbar Erfordert das Schlie en eines Trockenkontakts zur Aktivierung Aus Gr nden...

Page 108: ...Ersatzteile BESCHREIBUNG NR Wirbelring Brennergriff Abdeckung des Geh uses Wirbelring Standard Wirbelring MAX Leben D se Elektrode Brennerkopf Eind mmung D se Eind mmung D se O Ring Eind mmung Eind m...

Page 109: ...rbelring Standard O Ring Wirbelring MAX Leben Brennerkopf Ohmisch 45A 85A 45A 85A 45A 85A 45A 85A 5 4 5 5 5 6 6 6 6 7 10 7 10 8 8 12 12 9 11 9 11 1 2 3 5 3 Mechanisierte Brenner Verbrauchsmaterialien...

Page 110: ...V1 0 Potenzschalter Anschluss f r Plasmabrenner Elektrisches Anschlusskabel Schwei sockel Elektronische Karte E235A 2 V1 1 Elektronische Karte E235A 3 V1 0 Elektronische Karte E235A 1 V1 1 Elektronisc...

Page 111: ...onische Karte E201B FLT V1 3 A229500001 Y544000015 Y544000014 Y544000018 Y544000020 Y544000016 17 18 19 20 A421050010 A253601150 A253003050 Schockspule Druckschalter Ventil Elektronische Karte E235A 7...

Page 112: ...heit Kondensatoren IGBT Modul Steuereinheit Automatisches Ventil Druckschalter Filter Ausgangsgleichrichter Drosselspule Werkst ck Schwei brenner Versorgungsspannung Pilotbogen IGBT Modul Hochfrequenz...

Page 113: ...uckschalter Regler Filter Solenoidventil Manometer Eingangs ilter PFC Einheit Kondensatoren IGBT Modul Steuereinheit Ausgangsgleichrichter Drosselspule Werkst ck Schwei brenner Versorgungsspannung Pil...

Page 114: ...114 www magmaweld com BEDIENUNGSANLEITUNG DE monoCUT 45ix monoCUT 45i Schaltkreisdiagramme PFC SPULE 5 Umdrehungen Anh nge monoCUT 45ix...

Page 115: ...115 www magmaweld com BEDIENUNGSANLEITUNG DE monoCUT 45ix monoCUT 45i PFC SPULE 5 Umdrehungen Anh nge monoCUT 45i...

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Page 117: ...der Kontaktperson Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com Name der Firma Name des Technikers Datum der Inbetriebnahme Datum des Garantiebeginns GARANTIEKARTE Bitte b...

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Page 119: ...45i 1 1 1 1 2 1 3 1 4 1 5 2 2 1 2 2 2 3 2 4 2 5 2 5 1 2 5 2 2 5 3 2 6 2 7 2 8 2 8 1 3 3 1 3 2 4 4 1 4 2 4 3 5 5 1 5 2 5 3 5 4 5 5 120 127 127 129 130 130 131 131 132 132 132 132 133 133 134 135 135 1...

Page 120: ...120 www magmaweld com RU monoCUT 45ix monoCUT 45i...

Page 121: ...121 www magmaweld com RU monoCUT 45ix monoCUT 45i MIG CV MMA VRD AED...

Page 122: ...122 www magmaweld com RU monoCUT 45ix monoCUT 45i n...

Page 123: ...123 www magmaweld com RU monoCUT 45ix monoCUT 45i...

Page 124: ...124 www magmaweld com RU monoCUT 45ix monoCUT 45i 10 2 TS EN 55011 100 IEC61000 3 12...

Page 125: ...125 www magmaweld com RU monoCUT 45ix monoCUT 45i 5 2 IEC 60974 9 a b c d e f g h 60974 9...

Page 126: ...126 www magmaweld com RU monoCUT 45ix monoCUT 45i IMF www magmaweld ru wr...

Page 127: ...127 www magmaweld com RU monoCUT 45ix monoCUT 45i monoCUT 45ix monoCUT 45i monoCUT 45ix monoCUT 45i 1 1 1 2 1 monoCUT 45ix 1 2 3 4 5 6 7 8 9 10 11 12 9 10 11 12 1 2 3 4 8 5 7 6...

Page 128: ...128 www magmaweld com RU monoCUT 45ix monoCUT 45i 2 monoCUT 45i 9 10 12 11 13 1 2 3 4 8 6 7 5 1 2 3 4 5 6 7 8 9 10 11 12 13...

Page 129: ...129 www magmaweld com RU monoCUT 45ix monoCUT 45i 1 3 X U0 I2 U1 U2 S1 I1 3 EN 60974 1 10 100A 60 100A 6 10 1 4 2 6 6 6 4 4 4 IP23S...

Page 130: ...monoCUT 45ix monoCUT 45i 230 230 45 45 14 14 IP23S IP23S 5 21 5 21 290 3 5 1 Saatte 290 3 5 1 Saatte 575 x 160 x 311 575 x 160 x 311 20 45 20 45 16 525 mm dak 22 260 mm dak 30 130 mm dak 16 525 mm dak...

Page 131: ...131 www magmaweld com RU monoCUT 45ix monoCUT 45i 2 2 IEC 61000 3 12 30 40 C 2 1...

Page 132: ...132 www magmaweld com RU monoCUT 45ix monoCUT 45i 2 3 2 4 0 MW 0 2 5 2 5 1...

Page 133: ...133 www magmaweld com RU monoCUT 45ix monoCUT 45i 2 5 3 Magmaweld 5 1 2 5 2 5 5 185 4 6 208...

Page 134: ...134 www magmaweld com RU monoCUT 45ix monoCUT 45i 2 6 2 3 5 1...

Page 135: ...135 www magmaweld com RU monoCUT 45ix monoCUT 45i 5 2 20 1 DIP 2 8 Pilot arc Pilot arc 2 7...

Page 136: ...136 www magmaweld com RU monoCUT 45ix monoCUT 45i 24 VDC 220 VDC 2A 20 1 21 1 1 30 1 40 1 50 1 P1 P3 P7 P8 P6 P5 P2 2 8 1...

Page 137: ...137 www magmaweld com RU monoCUT 45ix monoCUT 45i 3 1...

Page 138: ...138 www magmaweld com RU monoCUT 45ix monoCUT 45i M A 1...

Page 139: ...139 www magmaweld com RU monoCUT 45ix monoCUT 45i 4 4 64 5 5 80 4 8 70...

Page 140: ...140 www magmaweld com RU monoCUT 45ix monoCUT 45i...

Page 141: ...141 www magmaweld com RU monoCUT 45ix monoCUT 45i 3 2 5 1...

Page 142: ...142 www magmaweld com RU monoCUT 45ix monoCUT 45i 10 4 1 3 6...

Page 143: ...143 www magmaweld com RU monoCUT 45ix monoCUT 45i 4 2...

Page 144: ...144 www magmaweld com RU monoCUT 45ix monoCUT 45i...

Page 145: ...145 www magmaweld com RU monoCUT 45ix monoCUT 45i 4 3 E01 E02 E03 E04 E05 E07 E08 E09 E06...

Page 146: ...146 www magmaweld com RU monoCUT 45ix monoCUT 45i E11 E12 E13 E10 E19 E14 E16 E17 E18 E15 E20 E21 E22 E23...

Page 147: ...147 www magmaweld com RU monoCUT 45ix monoCUT 45i E27 E29 E30 E26 E28 E31...

Page 148: ...148 www magmaweld com RU monoCUT 45ix monoCUT 45i 1 Vo Vo Shield 3 2 5 6 7 8 220 VDC 2A 24 VDC 20 1 21 1 1 30 1 40 1 50 1 5 1...

Page 149: ...11 7 12 14 7 13 5 10 45A 85A 45A 85A 45A 85A 2 3 1 5 2 MAX Life 4 1 7 10 10 13 5 2 8 11 14 6 3 9 12 7042220947 Y542000019 7042220854 7042220857 704222085M 70422208NG 7042E00001 Y542000016 7042220955...

Page 150: ...5A 85A 45A 85A 45A 85A 45A 85A 5 4 5 5 5 6 6 6 6 7 10 7 10 8 8 12 12 9 11 9 11 1 2 3 5 3 5 1 5 2 8 11 6 3 4 9 12 7 10 7042220857 Y542000018 704222085M Y542000017 7042220854 7042220817 7042E00001 Y5420...

Page 151: ...10 11 12 13 14 15 18 17 16 19 monoCUT 45ix E235A 6 V1 0 E235A 2 V1 1 E235A 3 V1 0 E235A 1 V1 1 E235A 4 V1 0 E201B FLT V1 3 PFC 1 12 4 15 7 10 2 13 5 8 11 3 14 6 9 Y544000019 A229500001 K301840112 K301...

Page 152: ...1 E235A 3 V1 0 E235A 1 V1 1 E235A 4 V1 0 E201B FLT V1 3 A229500001 Y544000015 Y544000014 Y544000018 Y544000020 Y544000016 17 18 19 20 A421050010 A253601150 A253003050 E235A 7 V1 1 PFC 3 1 13 5 16 8 1...

Page 153: ...153 www magmaweld com RU monoCUT 45ix monoCUT 45i 5 5 F N PFC IGBT IGBT monoCUT 45ix...

Page 154: ...154 www magmaweld com RU monoCUT 45ix monoCUT 45i F N PFC IGBT IGBT monoCUT 45i...

Page 155: ...155 www magmaweld com RU monoCUT 45ix monoCUT 45i PFC 5 monoCUT 45ix...

Page 156: ...156 www magmaweld com RU monoCUT 45ix monoCUT 45i PFC 5 monoCUT 45i...

Page 157: ...MAGMA MEKATRON K MAK NE SANAY VE T CARET A Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com www magmaweld ru wt...

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Page 159: ...o de consum veis Arco piloto Comando dist ncia Comunica o OPERA O Interface do utilizador Utiliza o da tocha MANUTEN O E REPARA O Manuten o Resolu o de problemas C digos de erro ANEXO Diagrama de liga...

Page 160: ...e de que pode pedir ajuda a algu m no seu local de trabalho N o toque no el trodo com as m os desprotegidas N o permita que o suporte do el trodo ou o el trodo entrem em contacto com outra pessoa ou o...

Page 161: ...contacto com a fonte el trica proceda de imediato ressuscita o cardiopulmonar RCP Prossiga com a RCP massagem card aca at que a respira o seja retomada ou at chegada de ajuda Caso esteja dispon vel um...

Page 162: ...O ru do gerado por certos equipamentos e durante certas opera es pode prejudicar a sua capacidade auditiva Caso o n vel de ru do seja elevado use a prote o de ouvidos adequada O ru do pode prejudicar...

Page 163: ...o de energia utilize sempre cabos ou olhais de transporte Nunca puxe por tochas cabos ou tubos Certifique se de que transporta as garrafas de g s em separado Antes de transportar o equipamento de sold...

Page 164: ...s coberturas da m quina devem estar fechadas e ou bloqueadas aquando da utiliza o do dispositivo Est o interditas quaisquer altera es s configura es padr o sem o consentimento pr vio por escrito do fa...

Page 165: ...s da estrutura da m quina e colocados lado a lado O cabo de retorno deve estar ligado pe a de trabalho o mais pr ximo poss vel da rea a soldar A m quina de soldar cortar n o deve estar encostada integ...

Page 166: ...corte automaticamente ajustada em fun o do modo de corte e da tocha utilizada No modelo monoCUT 45i necess rio ajustar manualmente a press o de g s necess ria 1 2 Componentes da m quina Figura 1 mono...

Page 167: ...ma es t cnicas 1 Man pulo 2 Ecr de press o de g s manual 3 Conector da tocha 4 Conector de comando dist ncia 5 Bot o de ajuste 6 Bot o de ajuste 7 Seletor de modo de corte 8 Liga o terra 9 Ventoinha 1...

Page 168: ...rto Corrente nominal de soldadura Tens o de rede e frequ ncia Classe de prote o Tens o nominal de soldadura Pot ncia nominal Corrente de rede nominal Como definido na norma EN 60974 1 o n vel do fator...

Page 169: ...As velocidades de corte indicadas na tabela resultam de ensaios laboratoriais da Magmaweld Podem variar em fun o de diferentes aplica es de corte e condi es ambientais 1 5 Acess rios ACESS RIOS PADR O...

Page 170: ...e as liga es de alimenta o el trica est o corretas Caso a fonte de g s esteja comprimida em garrafa fixe a garrafa de g s para que n o tombe INSTALA O 2 1 Verifica o da entrega Verifique se foram rece...

Page 171: ...g s com capacidade para fornecer g s entrada de ar da m quina Caso seja utilizada uma garrafa de g s para prevenir a queda da mesma fixe a Para um trabalho seguro e para alcan ar os melhores resultado...

Page 172: ...o Uma tocha manual utilizada para o corte manual e uma tocha mec nica utilizada para o corte mec nico Para liga o da tocha introduza o conector da tocha no respetivoconectornafontedealimenta oerodepa...

Page 173: ...Aquando da liga o ao conector na parte de tr s da fonte de alimenta o poss vel aceder tens o do arco e emitido um sinal de transfer ncia do arco e de in cio do plasma Consulte a sec o 5 2 para informa...

Page 174: ...terface de automa o ajuste a altura A imagem seguinte ilustra os pinos conectores para sinais a utilizar no cabo de interface da m quina A tabela inclui informa es sobre os sinais A tabela seguinte de...

Page 175: ...ho e iniciar o arco piloto para continuar o corte O modo de corte em grelha foi concebido para ser utilizado em materiais do tipo grelha No corte em grelha assim que prime o gatilho da tocha forma se...

Page 176: ...e alimenta o conveniente e impede a ocorr ncia de erros pelos utilizadores ao configurar a press o do g s Prima o bot o de ajuste uma vez para passar para o modo manual e o gr fico de press o apresent...

Page 177: ...o no centro do gr fico Seletor de corrente g s Permite alternar entre os valores de corrente e de press o do g s no modo manual Os ajustes s o executados atrav s do bot o de ajuste C digo de erro Apre...

Page 178: ...ta a ser ativado quando alcan a a parte met lica Este ciclo repete se at que liberte o gatilho O processo de corte termina assim que libertar o gatilho Neste modo o arco piloto forma se assim que prem...

Page 179: ...diminuir a press o girando o para a direita esquerda 3 2 Utiliza o da tocha Prima o gatilho da tocha empurrando a capa protetora no mesmo para a frente aquando do in cio do processo de corte O arco d...

Page 180: ...vas Nunca acrescente repare os cabos Garanta o espa o adequado para ventila o MANUTEN O E REPARA O A manuten o e repara o da m quina devem ser realizadas por pessoas qualificadas para o efeito A nossa...

Page 181: ...ntada e est limpa Certifique se de que a tocha est a uma dist ncia adequada da pe a de trabalho Caso o problema persista contacte o servi o de assist ncia autorizado Certifique se de que a tocha e ou...

Page 182: ...modo de corte pode estar incorretamente selecionado O valor de amperagem da corrente pode ter sido incorretamente selecionado A velocidade e a espessura de corte adequadas para o desempenho da m quin...

Page 183: ...Verifique os cabos de liga o rede e tens o Certifique se de que est dispon vel a tens o correta de entrada Caso a tens o de rede esteja normal contacte o servi o de assist ncia autorizado Poss vel re...

Page 184: ...ifique se de que o ambiente de trabalho da m quina n o est demasiado quente ou mal ventilado Caso o problema persista contacte o servi o de assist ncia autorizado Permita o arrefecimento da m quina ag...

Page 185: ...t dispon vel a tens o correta de entrada Caso a tens o de rede esteja normal contacte o servi o de assist ncia autorizado Verifique os cabos de liga o rede e tens o Certifique se de que est dispon vel...

Page 186: ...Normalmente contacto aberto Aquando da forma o do arco de plasma o contacto desliga se M x 220 VDC 2A Possui tens o em circuito aberto de 24 VDC Requer contacto seco para ativar Para seguran a do equi...

Page 187: ...o da tocha manual 4 1 7 10 10 13 5 2 8 11 14 6 3 9 12 7042220947 Y542000019 7042220854 7042220857 704222085M 70422208NG 7042E00001 Y542000016 7042220955 7042220819 70422209SG 7042220930 Y542000018 70...

Page 188: ...onsum veis e pe as de substitui o da tocha mec nica Retentor Anel espiral padr o Anel espiral MAX Life Bico Bico El trodo Cabe a da tocha Prote o Prote o Bico Posicionador de tocha padr o Posicionador...

Page 189: ...06 A253003050 Y544000013 Placa eletr nica E230A 4 V1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 17 16 19 Placa eletr nica E235A 6 V1 0 Potenci metro Conector da tocha plasma Cabo de Conex o El trica Tom...

Page 190: ...1B FLT V1 3 A229500001 Y544000015 Y544000014 Y544000018 Y544000020 Y544000016 17 18 19 20 A421050010 A253601150 A253003050 Bobina de choque Press stato V lvula Placa eletr nica E235A 7 V1 1 Man metro...

Page 191: ...Sensor de press o Filtro de linha PFC Einheit Capacitadores M dulo IGBT Unidade de controlo Reti icador secund rio Bobina de choque Pe a de trabalho Tocha Tens o de alimenta o M dulo IGBT arco piloto...

Page 192: ...FC Einheit Capacitadores M dulo IGBT Unidade de controlo Press stato Reti icador secund rio Bobina de choque Pe a de trabalho Tocha Tens o de alimenta o M dulo IGBT arco piloto Transformador de frequ...

Page 193: ...L DO UTILIZADOR PT monoCUT 45ix monoCUT 45i Diagramas de Circuitos monoCUT 45ix BOBINA PFC 5 turnos V LVULA VENTILADOR OPCIONAL TOCHA AUTOMA O PRESS STATO BOB NA DE AUTO NDU O TRANSFORMADOR DE AL MENT...

Page 194: ...w magmaweld com MANUAL DO UTILIZADOR PT monoCUT 45ix monoCUT 45i Anexo BOBINA PFC 5 turnos V LVULA VENTILADOR OPCIONAL TOCHA AUTOMA O PRESS STATO BOB NA DE AUTO NDU O TRANSFORMADOR DE AL MENTA O monoC...

Page 195: ...il Nome de contacto Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com Nome da empresa Nome do t cnico Data de entrada em funcionamento data de in cio da garantia CART O DE GAR...

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Page 197: ...Conexiones para corte por plasma Conexiones de gas Conexiones de pinzas de puesta a tierra Conexiones de antorcha Ubicaci n de consumibles Arco Piloto Mando remoto Comunicaci n INFORMACI N DE USO Inte...

Page 198: ...o lesiones graves Aseg rese de que los procedimientos de instalaci n cumplan con los est ndares el ctricos nacionales y otras regulaciones pertinentes y haga que personas autorizadas instalen la m qu...

Page 199: ...fresco Si los cilindros de gas est n agrupados en un rea separado asegure una buena ventilaci n de estas reas mantenga las v lvulas principales cerradas cuando los cilindros de gas no est n en uso pre...

Page 200: ...nt lelos y l mpielos Tenga el mayor cuidado posible cuando suelde corte en tales lugares No suelde corte tubos o tuber as que contengan sustancias que puedan causar explosi n incendio u otras reaccion...

Page 201: ...de transportar el equipo de soldadura corte retire todas las interconexiones levante y transporte las peque as por sus asas las m s grandes por las agarraderas de transporte o utilizando equipos de el...

Page 202: ...de toda la consecuencia que pudiera derivarse Los cables de soldadura corte deben mantenerse lo m s cortos posible Deben correr uno al lado del otro desde el piso del rea de trabajo Los cables de sol...

Page 203: ...M tambi n pueden afectar el funcionamiento de los implantes m dicos material implantado como los marcapasos Se deben tomar medidas de protecci n para las personas con implantes m dicos Por ejemplo se...

Page 204: ...a presi n de gas requerida durante el corte se ajusta autom ticamente seg n el modo de corte y la antorcha utilizada En el modelo monoCUT 45i se debe ajustar manualmente la presi n de gas requerida 1...

Page 205: ...an metro manual de presi n de gas 3 Conector antorcha 4 Conector de control remoto 5 Pantalla digital 6 Potenci metro 7 Bot n de selecci n del modo de corte 8 Conexi n a tierra 9 Ventilador 10 Conexi...

Page 206: ...la m quina debe dejarse inactiva durante los siguientes 4 minutos para que se enfr e zona 2 Ciclo de trabajo Temperatura C 6 min 6 min 6 min 4 min 4 min 4 min Ciclo de trabajo X Tensi n de funcionamie...

Page 207: ...locidades de corte de la tabla corresponden a los resultados de las pruebas de laboratorio de Magmaweld Pueden variar seg n las diferentes aplicaciones de corte y las condiciones ambientales 1 5 Acces...

Page 208: ...deben cubrirse y no se deben insertar objetos La m quina debe moverse por medio de carretillas elevadoras o agarraderas Coloque la fuente de alimentaci n en un piso duro liso y poco inclinado donde n...

Page 209: ...trada de aire de la m quina Para los casos en que se utiliza un cilindro de gas asegure el cilindro de gas para que no se vuelque Para trabajar con seguridad y lograr los mejores resultados utilice un...

Page 210: ...usa para el corte manual y el soplete mecanizado se usa para el corte mecanizado Para la conexi n de la antorcha inserte el conector de la antorchaensuranuraenlafuentedealimentaci nyg relo hacia la d...

Page 211: ...exi n necesaria al enchufe en la parte posterior de la fuente de alimentaci n proporciona acceso al tensi n del arco y se ales para la transferencia del arco y el comienzo del plasma Ver 5 2 para obte...

Page 212: ...a la m quina CNC o al controlador de altura de la antorcha con el cable de interfaz de la m quina se debe considerar la siguiente tabla Iniciar Gatillo Confirmaci n de arco Potenci metro Tierra Tiene...

Page 213: ...ortando Para eliminar esta carga de trabajo se ha creado el modo de corte de cuadr cula para usarse en materiales de tipo cuadr cula En el modo de corte de rejilla tan pronto como presiona el gatillo...

Page 214: ...e de alimentaci n proporciona comodidad y evita que los usuarios cometan errores en el ajuste de la presi n del gas Para cambiar a modo manual se debe presionar una vez el potenci metro de ajuste el g...

Page 215: ...Proporciona cambio a valores de presi n de gas y corriente en modo manual Los ajustes se realizan en estas pesta as con el potenci metro de ajuste C digo de Error Indica el icono y el c digo de error...

Page 216: ...activa otra vez el arco piloto cuando llega a la parte del material Este ciclo contin a hasta que suelta el gatillo El proceso de corte termina tan pronto como suelta el gatillo En este modo el arco p...

Page 217: ...disminuir la presi n gir ndola hacia la derecha izquierda 3 2 Uso de la antorcha Al cortar presione el gatillo de la antorcha empujando la tapa protectora en el gatillo de la antorcha hacia adelante...

Page 218: ...Puede repetir las operaciones mencionadas con m s frecuencia dependiendo de la intensidad y la contaminaci n de su entorno de trabajo Nunca corte con las puertas de la m quina de corte por plasma abi...

Page 219: ...e con el servicio autorizado Conexiones de red incorrectas La presi n y el flujo de aire pueden no ser adecuados Aseg rese de que la antorcha y o los consumibles no est n desgastados o da ados reempl...

Page 220: ...o los consumibles se utilicen e instalen de una manera correcta Si el problema persiste contacte con el servicio autorizado Aseg rese de que el modo de corte sea el correcto Si el problema persiste c...

Page 221: ...n de red E03 E04 E05 E07 E08 E09 E10 E06 Tensi n de red bajo Compruebe los cables de conexi n a la red y la tensi n Aseg rese de que se proporcione la entrada de voltaje correcta Si la tensi n de red...

Page 222: ...ado bien E27 Carcasa de la antorcha no instalada E26 Verifique sus conexiones de aire gas aseg rese de que la presi n de entrada sea la adecuada si la presi n de entrada es normal comun quese con el s...

Page 223: ...e conexi n a la red y la tensi n Aseg rese de que se proporcione la entrada de tensi n correcta Si la tensi n de red es normal contactar con el servicio autorizado Compruebe los cables de conexi n a l...

Page 224: ...to Cuando se produce el arco de plasma el contacto cambia al estado cerrado M x 220 VCC 2A Tiene tensi n de circuito abierto de 24 VDC Requiere cierre de contacto seco para activarse Para la seguridad...

Page 225: ...o turbillonario Sujeci n de antorcha Tapa protectora Anillo turbillonario est ndar Anillo turbillonario vida m xima Boquilla Electrodo Cabeza de antorcha Protecci n Boquilla Protecci n Boquilla Junta...

Page 226: ...a Boquilla Boquilla Anillo turbillonario est ndar Junta t rica Anillo turbillonario vida m xima Cabeza de antorcha hmico 45A 85A 45A 85A 45A 85A 45A 85A 5 4 5 5 5 6 6 6 6 7 10 7 10 8 8 12 12 9 11 9 11...

Page 227: ...Electr nica E235A 6 V1 0 Bot n de potencia Conector de antorcha de plasma Cable de conexi n el ctrica Z calo de soldadura Placa Electr nica E235A 2 V1 1 Placa Electr nica E235A 3 V1 0 Placa Electr ni...

Page 228: ...1B FLT V1 3 A229500001 Y544000015 Y544000014 Y544000018 Y544000020 Y544000016 17 18 19 20 A421050010 A253601150 A253003050 Bobina de choque Interruptor de presi n V lvula Placa Electr nica E235A 7 V1...

Page 229: ...si n Filtro Filtro de entrada Recti icador de entrada Condensadores M dulo IGBT Unidad de Control Recti icador de salida Choque de salida Pieza de trabajo Antorcha Tensi n de alimentaci n M dulo IGBT...

Page 230: ...entrada Condensadores M dulo IGBT Unidad de Control V lvula de solenoide Interruptor de presi n Regulador y iltro Recti icador de salida Choque de salida Pieza de trabajo Antorcha Tensi n de alimentac...

Page 231: ...231 www magmaweld com MANUAL DEL USUARIO ES monoCUT 45ix monoCUT 45i Diagramas de circuito BOBINA PFC 5 El turno Anexos monoCUT 45ix...

Page 232: ...232 www magmaweld com MANUAL DEL USUARIO ES monoCUT 45ix monoCUT 45i BOBINA PFC 5 El turno Anexos monoCUT 45i...

Page 233: ...Destinatario Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com T tulo Nombre y Apellido del T cnico Fecha de puesta en servicio Fecha de inicio de la garant a CERTIFICADO DE...

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Page 235: ...T 45i 1 1 1 1 2 1 3 1 4 1 5 2 2 1 2 2 2 3 2 4 2 5 2 5 1 2 5 2 2 5 3 2 6 2 7 2 8 2 8 1 3 3 1 3 2 4 4 1 4 2 4 3 5 5 1 5 2 5 3 5 4 5 5 236 241 241 243 244 244 245 245 246 246 246 246 246 247 247 248 248...

Page 236: ...236 AR www magmaweld com monoCUT 45ix monoCUT 45i...

Page 237: ...237 www magmaweld com AR monoCUT 45ix monoCUT 45i AED VRD...

Page 238: ...238 AR www magmaweld com monoCUT 45ix monoCUT 45i...

Page 239: ...239 www magmaweld com AR monoCUT 45ix monoCUT 45i 10 TS EN 55011 2 EMC 100 IEC 61000 3 12 5 2 IEC 60974 9 IEC 60974 9...

Page 240: ...240 AR www magmaweld com monoCUT 45ix monoCUT 45i EMF EMF...

Page 241: ...241 www magmaweld com AR monoCUT 45ix monoCUT 45i monoCUT 45i monoCUT 45ix monoCUT 45ix monoCUT 45i monoCUT 45ix 1 1 1 1 2 9 10 11 12 1 2 3 4 8 5 7 6 1 2 3 4 5 6 7 8 9 10 11 12...

Page 242: ...242 AR www magmaweld com monoCUT 45ix monoCUT 45i MonoCUT 45i 2 1 2 3 4 5 6 7 8 9 10 11 12 13 9 10 12 11 13 1 2 3 4 8 6 7 5...

Page 243: ...243 www magmaweld com AR monoCUT 45ix monoCUT 45i 1 3 X U0 I2 U1 IP23S U2 S1 I1 100 10 EN 60974 1 1 10 6 60 100 2 4 6 6 6 4 4 4...

Page 244: ...1 1 1 1 1 3 5 525 16 260 22 130 30 3 5 525 16 260 22 130 30 1 4 50 60 3 6 6 3 5 1 5 monoCUT 45ix monoCUT 45i 230 230 45 45 14 14 IP23S IP23S 5 21 5 21 290 290 575 x 160 x 311 575 x 160 x 311 20 45 20...

Page 245: ...245 www magmaweld com AR monoCUT 45ix monoCUT 45i 30 40 2 1 IEC61000 3 12 2 2...

Page 246: ...246 AR www magmaweld com monoCUT 45ix monoCUT 45i 2 4 0 MW 0 2 5 2 5 1 2 5 2 5 5 185 4 6 208 2 3...

Page 247: ...247 www magmaweld com AR monoCUT 45ix monoCUT 45i 2 5 3 Magmaweld 5 1 2 6...

Page 248: ...248 AR www magmaweld com monoCUT 45ix monoCUT 45i 2 3 5 1 5 2 DIP 20 1 2 8 2 7...

Page 249: ...249 www magmaweld com AR monoCUT 45ix monoCUT 45i 2 8 1 CNC 24 2 220 50 1 40 1 30 1 21 1 1 20 1 P1 P3 P7 P8 P6 P5 P2...

Page 250: ...250 AR www magmaweld com monoCUT 45ix monoCUT 45i 3 1...

Page 251: ...251 www magmaweld com AR monoCUT 45ix monoCUT 45i M A...

Page 252: ...252 AR www magmaweld com monoCUT 45ix monoCUT 45i 64 4 4 70 4 8 80 5 5...

Page 253: ...253 www magmaweld com AR monoCUT 45ix monoCUT 45i...

Page 254: ...254 AR www magmaweld com monoCUT 45ix monoCUT 45i 3 2 5 1...

Page 255: ...255 www magmaweld com AR monoCUT 45ix monoCUT 45i 3 6 10 4 1...

Page 256: ...256 AR www magmaweld com monoCUT 45ix monoCUT 45i 4 2...

Page 257: ...257 www magmaweld com AR monoCUT 45ix monoCUT 45i...

Page 258: ...258 AR www magmaweld com monoCUT 45ix monoCUT 45i E01 E02 E03 E04 E05 E07 E11 E08 E12 E09 E10 E06 4 3...

Page 259: ...259 www magmaweld com AR monoCUT 45ix monoCUT 45i E19 E27 E29 E26 E14 E16 E17 E18 E20 E21 E22 E23 E28 E15 E13...

Page 260: ...260 AR www magmaweld com monoCUT 45ix monoCUT 45i E30 E31...

Page 261: ...261 www magmaweld com AR monoCUT 45ix monoCUT 45i Vo 1 3 2 5 6 7 8 5 1...

Page 262: ...11 7 12 14 7 13 5 10 45A 85A 45A 85A 45A 85A 2 3 1 5 2 MAX Life 4 1 7 10 10 13 5 2 8 11 14 6 3 9 12 7042220947 Y542000019 7042220854 7042220857 704222085M 70422208NG 7042E00001 Y542000016 7042220955...

Page 263: ...5A 85A 45A 85A 45A 85A 45A 85A 5 4 5 5 5 6 6 6 6 7 10 7 10 8 8 12 12 9 11 9 11 1 2 3 5 3 5 1 5 2 8 11 6 3 4 9 12 7 10 7042220857 Y542000018 704222085M Y542000017 7042220854 7042220817 7042E00001 Y5420...

Page 264: ...2 13 5 8 11 3 14 6 9 A421050010 K301840106 A253003050 Y544000013 Y544000019 A229500001 K301840112 K301300132 A377900111 Y544000015 Y544000014 Y544000018 Y544000020 K301840104 A256001242 A308030011 Y5...

Page 265: ...V1 0 E235A 1 V1 1 E235A 4 V1 0 E201B FLT V1 3 E235A 7 V1 1 17 18 19 20 3 1 13 5 16 8 11 2 14 6 9 12 4 15 7 10 Y544000013 A229500001 Y544000015 Y544000014 Y544000018 Y544000020 Y544000016 A421050010 A2...

Page 266: ...266 AR www magmaweld com monoCUT 45ix monoCUT 45i F N PFC 5 5 monoCUT 45ix...

Page 267: ...267 www magmaweld com AR monoCUT 45ix monoCUT 45i F N PFC monoCUT 45i...

Page 268: ...268 AR www magmaweld com monoCUT 45ix monoCUT 45i 5 PFC monoCUT 45ix...

Page 269: ...269 www magmaweld com AR monoCUT 45ix monoCUT 45i PFC 5 monoCUT 45i...

Page 270: ......

Page 271: ...MAGMA MEKATRON K MAK NE SANAY VE T CARET A Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com...

Page 272: ......

Page 273: ...Elektrik Fi i Ba lant s ebekeye Ba lama Plazma Kesme in Ba lant lar Gaz Ba lant lar Topraklama Pensesi Ba lant lar Tor Ba lant lar Sarf Malzemelerin Yerle tirilmesi Pilot Ark Uzaktan Kontrol Haberle m...

Page 274: ...l elektrik standartlar na ve di er ilgili y netmeliklere uygun oldu undan emin olun ve makinenin yetkili ki iler taraf ndan kurulmas n sa lay n Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak y...

Page 275: ...havalanmas n sa lay n gaz t pleri kullan mda de ilken ana vanalar n kapal tutun gaz ka aklar na dikkat edin Argon gibi koruyucu gazlar havadan daha yo undur ve kapal alanlarda kullan ld klar takdirde...

Page 276: ...dikkati g sterin inde daha nce patlama yang n ya da di er tepkimelere neden olabilecek maddeler bulunan t p ve borulara bo dahi olsalar kaynak kesme yapmay n Kaynak kesme i lemi esnas nda y ksek s ca...

Page 277: ...zerine sabit kullan mlarda ise devrilmeyecek ekilde zincirle duvara sabitleyin Operat rlerin makine zerindeki ayarlara ve ba lant lara kolayca ula mas n sa lay n D en Par alar Yaralanmalara Sebep Olab...

Page 278: ...acak ekilde ilerlemelidirler Kaynak kesme kablolar hi bir ekilde sar lmamal d r Kaynak kesme esnas nda makinede manyetik alan olu maktad r Bu durum makinenin metal par alar kendi zerine ekmeye sebebiy...

Page 279: ...k y netimi hakk nda sat c n zdan ve yetkili ki ilerden bilgi edinin At k Prosed r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabi lir T bbi implantlar...

Page 280: ...nar monoCUT 45ix modelde kesim esnas nda gerekli gaz bas nc kesim moduna ve kullan lan torca g re otomatik olarak ayarlan r monoCUT 45i modelinde ise gerekli gaz bas nc ayar n manuel olarak yapmak ger...

Page 281: ...r n m 1 Tutamak 2 Manuel Gaz Bas n G stergesi 3 Tor Konnekt r 4 Uzaktan Kontrol Konnekt r 5 Dijital Ekran 6 Ayar Potu 7 Kesim Modu Se im Butonu 8 Topraklama Ba lant s 9 Fan 10 G Ba lant s 11 Gaz Bas...

Page 282: ...rmadan kesim yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi al ma evrimi S cakl k C 6 dak 6 dak 6 dak 4 dak 4 dak 4 dak Zaman dak al ma evrimi...

Page 283: ...onoCUT 45i 230 230 45 45 14 14 IP23S IP23S 5 21 5 21 290 3 5 1 Saatte 290 3 5 1 Saatte 575 x 160 x 311 575 x 160 x 311 20 45 20 45 Tablodaki kesme h zlar Magmaweld in laboratuvar testlerinin sonu lar...

Page 284: ...i iyi bir so utma sa lamak amac yla rt lmemeli ve i eriye yabanc cisim sokulmamal d r Makineyi ta mak i in kald rma halkalar ya da forklift kullan lmal d r G kayna n d meyece i ve devrilmeye ce i sert...

Page 285: ...bu reg lat r makine zerindeki hava giri ine gaz verebilmelidir Gaz t p kullan lan durumlarda gaz t p n devrilmeyecek ekilde sabitleyin Emniyetle al mak ve en iyi sonu lar elde etmek i in standartlara...

Page 286: ...an lmal d r Manuel kesim i in manuel tor mekanize kesim i in mekanize tor kullan l r Tor ba lant s i in tor konnekt r n g kayna zerindeki yuvas na sokup sa a do ru evirin Ba lant n n tamamland ndan em...

Page 287: ...as bulunmaktad r G kayna arkas nda bulunan soket yuvas na gerekli ba lant yap ld n da ark gerilimine ula m sa lar ark transferi ve plazma ba latma i in sinyal verir Otomasyon ba lant emas hakk nda det...

Page 288: ...g venli i i in sisteminizin topraklama noktas na ba laman z nerilir P1 P3 P7 P8 P6 P5 P2 Ba lant Ad Konnekt r Soketi A klama Kuru kontak yap s ile al r Otomasyon birimi kuru kontak ile plazma makinesi...

Page 289: ...mak ve pilot ark ba latmak gerekir Bu i y k n kald rmak i in zgara tipi malzemelerde kullan lmak zere zgara kesim modu olu turulmu tur Izgara kesim modunda tor teti ine bast n z anda pilot ark olu ur...

Page 290: ...eller Manuel moda ge mek i in ayar potuna 1 kez basmak gerekir ekranda gaz bas nc grafi i g r l r Manuel modda ayar potu ile ak m ve gaz bas n ayar yap l r Ak m Gaz se imi butonunabas pak myadagazayar...

Page 291: ...n i i dolmaya ba lar Maksimum gaz bas nc ayar 5 5 BAR 80 PSI d r Ak m Gaz Se imi Butonu Manuel modda ak m ve gaz bas nc de erlerine ge i i sa lar Ayar potu ile bu sekmelerde ayar yap l r Hata Kodu Hat...

Page 292: ...bo lu a gelindi i an pilot ark keser tekrar malzeme k sm na gelindi inde pilot ark devreye al r Bu d ng teti i b rakt n z ana kadar devam eder Teti i b rakt n z an kesme i lemi sona erer Bu modda tet...

Page 293: ...d nd rerek bas nc artt r p azaltabilirsiniz 3 2 Tor Kullan m Kesim yap laca zaman tor teti i zerindeki korucu kapa ne do ru iterek tor teti ine bas n Tor teti ine basar basmaz plazma ark olu acakt r...

Page 294: ...m periyotlard r al ma ortam n z n yo unlu una ve kirlili ine g re yukarda belirtilen i lemleri daha s k aral klarla tekrarlayabilirsiniz Asla plazma kesme makinesinin kapaklar a kken kesme i lemi yapm...

Page 295: ...a hasarl olmad ndan emin olunuz gerekiyorsa yenisi ile de i tiriniz Sorun devam ediyorsa yetkili servis ile ileti ime ge iniz Topraklama pensesinin i par as na ve makineye ba l oldu undan emin olunuz...

Page 296: ...ru se ilmemi veya tak lmam olabilir Kesim modu yanl se ilmi olabilir Kullan lan amper de eri yanl se ilmi olabilir Makinenin performans na uygun kesim h z ve kal nl a lm olabilir Torcun i par as na ol...

Page 297: ...kablolar n ve voltaj n kontrol ediniz Do ru voltaj giri i sa land ndan emin olunuz ebeke voltaj normal ise yetkili servis ile ileti ime ge iniz ebeke voltaj y kselmi olabilir ebeke Voltaj Y ksek Ak m...

Page 298: ...E30 Tor Muhafazas Tak l De il DC Bara Voltaj D k DC Bara Voltaj Y ksek ebeke ba lant kablolar n ve voltaj n kontrol ediniz Do ru voltaj giri i sa land ndan emin olunuz ebeke voltaj normal ise yetkili...

Page 299: ...IKLAMA Normalde a k kontak Plazma ark ger ekle ti inde kontak kapal duruma ge er Max 220 VDC 2A 24 VDC A k devre gerilimi bulunur Etkinle tirmek i in kuru kontak kapatma gerektirir Te hizat g venli i...

Page 300: ...Par alar TANIM NO Girdapl Halka Tor Kabzas Muhafaza Kapa Girdapl Halka Standart Girdapl Halka MAX Life Nozul Elektrod Tor Kafas Muhafaza Nozul Muhafaza Nozul O Ring Muhafaza Muhafaza 4 1 7 10 10 13 5...

Page 301: ...2000018 704222085M Y542000017 7042220854 7042220817 7042E00001 7942000010 7042220948 7042220953 7042220930 7042220941 MALZEME KODU Girdapl Halka Standart O Ring Girdapl Halka MAX Life Tor Kafas Ohmic...

Page 302: ...Elektronik Kart E235A 6 V1 0 Potans D mesi Tor Konnekt r Elektrik Ba lant Kablosu Kaynak Prizi Elektronik Kart E235A 2 V1 1 Elektronik Kart E235A 3 V1 0 Elektronik Kart E235A 1 V1 1 Elektronik Kart E2...

Page 303: ...tronik Kart E201B FLT V1 3 A229500001 Y544000015 Y544000014 Y544000018 Y544000020 Y544000016 17 18 19 20 A421050010 A253601150 A253003050 ok Bobini Bas n Anahtar Valf TANIM NO Elektronik Kart E235A 7...

Page 304: ...Giri Filtresi PFC nitesi Kapasit rler IGBT Mod l Kontrol nitesi Otomatik Valf Bas n Anahtar Filtre k Do rultucu ok Bobini Par as Tor Besleme Voltaj Pilot Ark IGBT Mod l Y ksek Frekans Transformat r B...

Page 305: ...noCUT 45i F N Giri Filtresi PFC nitesi Kapasit rler IGBT Mod l Kontrol nitesi Bas n Anahtar k Do rultucu ok Bobini Par as Tor Besleme Voltaj Pilot Ark IGBT Mod l Y ksek Frekans Transformat r n Panel R...

Page 306: ...R www magmaweld com KULLANIM KILAVUZU monoCUT 45ix monoCUT 45i Devre emalar monoCUT 45ix OK BOB N TOR G TRAFOSU PFC BOB N OPS YONEL FAN BASIN SENS R BASIN ANAHTARI 5 Spir sar lmal d r VALF OTOMASYON E...

Page 307: ...307 TR www magmaweld com KULLANIM KILAVUZU monoCUT 45ix monoCUT 45i 5 Spir sar lmal d r FAN BASIN ANAHTARI VALF OPS YONEL OTOMASYON OK BOB N TOR G TRAFOSU PFC BOB N monoCUT 45i Ekler...

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Page 309: ...u E Postas Teslim Alan n Ad Soyad Organize Sanayi B lgesi 5 K s m MAN SA 90 236 226 27 00 info magmaweld com nvan Teknisyenin Ad Soyad Devreye Alma Tarihi Garanti Ba lama Tarihi GARANT BELGES Garanti...

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Page 311: ...R G ncel servis listemiz i in www magmaweld com tr servis listesi web sitemizi ziyaret ediniz Organize Sanayi B lgesi 5 K s m 45030 MAN SA Telefon 444 93 53 E Posta info magmaweld com MERKEZ SERV S YE...

Page 312: ...53 magmaweld com info magmaweld com Magma Mekatronik Makine Sanayi ve Ticaret A Organize Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T 236 226 27 00 F 236 226 27 28 01 07 2023 UM_MONOC45X_072023_0720...

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