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www.magmaweld.com

Monostick 150i

15

USER MANUAL | MANUAL DO UTILIZADOR | KULLANIM KILAVUZU

MAINTENANCE AND FAILURE INFORMATION

•   Strictly follow the instructions in safety rules while servicing the machine.
•   Before removing any screw on the machine for maintenance, power supply must be disconnected from the electric
  lines and enough time (10 seconds) should be allowed for capacitor discharging.

•   Do not remove the warning labels on the device. Replace the worn/torn labels with the new ones. Labels can be
  obtained from the authorized service.
•   Check your clamps and cambles. Pay attention to the connections and the durableness of the parts. Replace the
  damaged/defective parts with the new ones. Do not ever make aditions to/repair the cables.

•   Clean and tighten fasteners such as bolts and nuts.
•   Check the electrode clamp and grounding clamp cables.
•   Open the side covers of the machine and clean with low pressure dry air. Do not apply compressed air to electronic
  components at close distance

•   If the Thermal Protection LED 

(3)

 lights up while cooling fan is working and the machine doesn’t weld; machine maybe overheated and stopped for  

  auto protection due to overheat. Hot weather or working in high current values for long time may cause this. Let the machine on for a while in order 
  to cool down itself with the cooling fan. After it cools enough, Thermal Protection LED 

(3)

 fades away and the machine can weld.

•   When the Power LED 

(2)

 green is lighting, cooling fan is working but the machine does not weld; turn off the machine for 1 minute then turn it on 

  again and try to weld. If it still doesn’t weld, contact to your authorized technical service.

    NOTE: The above mentioned periods are the maximum ones that should be applied if no problems are encountered in your device.  

    Depending on the work load and contamination of your work environment, you can repeat the above processes more frequently.

3.1 Maintenance

Every 3 Months

Every 6 Months

3.3 Troubleshooting

•   Contact tip and nozzle on the torch have to be cleaned regularly and changed if required. Contact tips must be in good condition, longer tips gene-
  rally give better results.

3.2 Non Periodic Maintenance

Maintenance And Failure Information

Summary of Contents for Monostick 150i

Page 1: ...L MANUAL DO UTILIZADOR KULLANIM KILAVUZU Monostick150i DC INVERTER ARCWELDING MACHINE 90 444 93 53 magmaweld com info magmaweld com 90 538 927 12 62 M QUINA DE SOLDAR POR ARCODC INVERTE KAYNAK NVERT R...

Page 2: ...Sanayi B lgesi 5 K s m 45030 Manisa T RK YE T mhaklar sakl d r MagmaMekatronikMakineSanayiveTicaret A ninyaz l izniolmaks z nbud k man ntamam n nyadabirb l m n nkopyalanmas yasakt r MagmaMekatronik nc...

Page 3: ...tion Machine Components Product Label Technical Data Accessories INSTALLATION INFORMATION Delivery Control Installation And Operation Recommendations Connections For MMAWelding Connections ForTIGWeldi...

Page 4: ...the operation of the device beyond the specified conditions Wear dry and sturdy insulated gloves and working apron Never use wet or damaged gloves and wor king aprons Do not touch the electrode with...

Page 5: ...the entire workshop Use a suitable filtration system to avoid polluting the environment during discharge If you are working in narrow and confined spaces or if you are welding lead beryllium cadmium z...

Page 6: ...ntry in order to ensure the necessary transport conditions Electrical equipment should not be repaired by unauthorized persons Errors occurred if failed to do so may result in serious injury or death...

Page 7: ...s where electrical power is supplied from a low voltage power supply There may be potential difficulties in providing electromagnetic compa tibility due to radio frequency interference transmitted and...

Page 8: ...shielded cable The housing of the power supply must be connected and a good electrical contact between these two structures has to be provided The recommended routine maintenance of the appliance mus...

Page 9: ...t or welding power unit EMF may also disrupt the operation of medical implants materials placed inside the body such as pacemakers Protective measures should be taken for people who carry medical impl...

Page 10: ...itcanalso be used as a DCTIG power source for touch start applications Even though the machine is mono phase due to the inverter technology it provides stable arc and good restriking performance also...

Page 11: ...uption in the firs 6 minutes of the 10 minute period zone 1 However the following 4 minutes should be kept idle for the machine cool down zone 2 Single PhaseTransformer Rectifier Working Cycle X Manua...

Page 12: ...ensions UxGxY Mains Power 20 Protection Class Open CircuitVoltage Weight Mains Current 20 Cooling Method Welding Current Range Standards And Approval UNIT V ADC kVA ADC A VDC kg mm VALUE 230 140 10 14...

Page 13: ...smoke extraction system Use breathing apparatus if there is a risk of inhaling welding fumes and gas indoors Observe the duty cycle rates specified on the product label Frequent exceeding duty cycle r...

Page 14: ...he machine is ready to weld Below table is given as a reference for current adjustment of mild steel electrodes please refer to the electrode manufacturer s recommendations 2 4ConnectionsForTIGWelding...

Page 15: ...components at close distance If theThermal Protection LED 3 lights up while cooling fan is working and the machine doesn t weld machine maybe overheated and stopped for autoprotectionduetooverheat Hot...

Page 16: ...lectronic Card E201B FLT Knob Green LED Electronic Card Welding Socket Electronic Card Electronic Card E203A PWR 140 Fan Thermic CIRCUIT CHART 1 4 E205A RL 7 E203A PWR 160 2 5 E203A CNT 8 3 6 9 MATERI...

Page 17: ...EN www magmaweld com Monostick 150i 17 USER MANUAL MANUAL DO UTILIZADOR KULLANIM KILAVUZU ANNEX 2 ELECTRICAL DIAGRAM Annex 2 Electrical Diagram...

Page 18: ......

Page 19: ...hapa De Caracter sticas Especifica esT cnicas Acess rios INSTALA O Quest es A Considerar QuandoTomar A Entrega Da M quina Recomenda es De Instala o E De Funcionamento Liga es Para Soldadura MMA Liga e...

Page 20: ...cias decorrentes da opera o do dispositivo em condi es que n o as previstas Use luvas secas e resistentes e um avental de trabalho Nunca use luvas nem aventais de trabalho molhados ou danificados N o...

Page 21: ...uladosem todaa readetrabalho Useumsistemadefiltra oadequadoparaevitarapolui oambientalduran te a descarga Se estiver a trabalhar em espa os confinados ou se estiver a soldar chumbo ber lio c dmio zinc...

Page 22: ...autorizadas Os erros ocorridos por incumprimento desta regra podem resultar em ferimento grave ou morte aquando da utiliza o do equipamento Os elementos do circuito de g s funcionam sob press o na seq...

Page 23: ...edestinaaserutilizadoem reasdom sticascomalimenta oel trica de baixa tens o Podem verificar se potenciais dificuldades em termos de compatibilidade eletromag n tica devido interfer ncia por radiofrequ...

Page 24: ...um cabo blindado afim O alojamento da alimenta o de energia deve estar ligado e entre ambas as est ruturas deve existir um bom contacto el trico Deve ser executada a manuten o de rotina recomendada do...

Page 25: ...nte de alimenta o Os EMF podem tamb m interferir com o funcionamento de implantes m dicos materiais no interior do corpo humano tais como pacemakers Na presen a de portadores de tais dispositivos m di...

Page 26: ...nto bem como um consumo energ tico cerca de 10 inferior a retificadores controlados de sil cio e 25 inferior a equipamentos magn ticos A Monostick 150i revelou bons resultados em trabalhos entre os 18...

Page 27: ...o oldador deve fazer uma pausa 2 de 4 minutos ap s 6 minutos de soldadura cont nua 1 Fator De Marcha Transformador RetificadorTrifasico Fator De Marcha X Soldadura Manual Por ArcoVoltaico Tens o Em Ci...

Page 28: ...e Rede 20 Classe De Prote o Tens o Operacional Inativa Peso Corrente De Rede 20 Sistema De Arrefecimento Campo De Ajuste De Corrente De Soldagem Padr es E Aprova es UNID V ADC kVA ADC A VDC kg mm VALO...

Page 29: ...to e chuva Se tal for necess rio proteja a rea de soldadura com cortinas telas ou tendas amov veis Ao soldar no interior utilize um sistema de extra o de fumos de soldadura adequado Use um aparelho re...

Page 30: ...pronta para soldar Atabelaseguinteconstituiumarefer nciaparaoajustedacorrenteparael trodosema omacio porfavor consulteasrecomenda esdofabricante do el trodo Instala o 2 4Liga esParaSoldaduraTIG Antesd...

Page 31: ...to e o bico da tocha devem ser limpos regularmente e se necess rio substitu dos As pe as de contacto devem apresentar se em boas condi es As pe as maiores normalmente apresentam melhores resultados Ca...

Page 32: ...DVermelho Placa Eletr nica Placa Eletr nica E201B FLT Bot o LEDVerde Placa Eletr nica Tomada De Soldadura Placa Eletr nica Placa Eletr nica E203A PWR 140 Ventoinha T rmico DIAGRAMA EL TRICO 1 4 E205A...

Page 33: ...www magmaweld com 33 USER MANUAL MANUAL DO UTILIZADOR KULLANIM KILAVUZU PT Monostick 150i ANEXO 2 DIAGRAMA EL CTRICO Anexo 2 Diagrama El ctrico...

Page 34: ......

Page 35: ...klamalar Makine Bilesenleri r n Etiketi Teknik zellikler Aksesuarlar KURULUM BILGILERI Teslim Al rken Dikkat Edilecek Hususlar Kurulum ve al smaTavsiyeleri rt l Elektrod Kaynag I in Baglant lar TIG K...

Page 36: ...dan do an sonu lardan retici sorumlu de ildir Kuru ve sa lam izolasyonlu eldiven ve i nl giyin Islak ya da hasar g rm eldiven ve i nl kle rini kesinlikle kullanmay n Elektroda plak elle dokunmay n Ele...

Page 37: ...emek i in uygun bir filtrasyon sistemi kullan n Dar ve kapal alanlarda al yorsan z veya kur un berilyum kadmiyum inko kapl ya da boyal malzemelerin kayna n yap yorsan z yukar daki nlemlere ilave olara...

Page 38: ...a l mlere neden olabilir Gaz devresi elemanlar bas n alt nda al maktad r yetkisiz ki iler taraf ndan verilen servisler sonucunda patlamalar olabilir kullan c lar ciddi ekilde yaralanabilir Makinan n v...

Page 39: ...ektriksel g c n al ak gerilim ebekeden sa land meskun mahallerde kullan m amac yla retilmemi tir Bu gibi yerlerde iletilen ve yay lan radyo frekans parazitlerinden dolay elektromanyetik uyumlulu u sa...

Page 40: ...Ekran ile g kayna n n mahfazas ba l olmal ve bu iki yap aras nda iyi bir elektriksel temas sa lanmal d r Cihaz n tavsiye edilen rutin bak mlar yap lmal d r Cihaz kullan mdayken kaportan n t m kapakla...

Page 41: ...nak g nitesini ta rken kaynak yap lmamal d r EMF ayr ca kalp pilleri gibi t bbi implantlar n v cut i ine yerle tirilen madde al mas n bozabilir T bbi implantlar olan ki iler i in koruyucu nlemler al n...

Page 42: ...bir TIG Torcu ile tungsten ucun i par as na deydirilerek ark ba lat lmas y ntemi ile DC TIG kaynak makinesi olarak da kullan labilir Ayr ca elektrik t ketimi trist rl redres rlere g re 10 manyetik al...

Page 43: ...10 dakikal k zaman periyodunun ilk 6 dakikas nda hi durmadan kaynak yapabilir 1 b lgesi Ancak bunu takip eden 4 dakika makine so umasi i in bo ta bekletilmelidir 2 b lgesi Tek Fazl Transformat r Do r...

Page 44: ...ebekeden ekilen G 20 Koruma S n f Bo ta al ma Gerilimi A rl k ebekeden ekilen Ak m 20 So utma Sistemi Kaynak Ak m Ayar Sahas Standart ve Onaylar B R M V ADC kVA ADC A VDC kg mm DE ER 1 5Aksesuarlar S...

Page 45: ...i konumland r rken duvar perde pano gibi materyallerin makinenin kontrol ve ba lant lar na kolay eri imi engellemedi inden emin olun eride kaynak yap yorsan z uygun bir duman emme sistemi kullan n Kap...

Page 46: ...n olacak ekilde i par as na ba lay n Kaynak ak m n ayarlay n Makine kayna a haz rd r A a daki tablo ala ms z eliklerin amper ayar i in referans olarak verilmi tir L tfen elektrod retcisinin tavsiyeler...

Page 47: ...mesafeden bas n l hava uygulamay n z veya Tor zerindeki sarf malzemeler d zenli olarak temizlenmeli E er gerekiyorsa de i tirilmeli Bu malzemelerin uzun s reli kullan lmas i in orjinal r nler olmas na...

Page 48: ...onik Kart Elektronik Kart E201B FLT Potans D mesi Ye il LED Elektronik Kart Kaynak Prizi Elektronik Kart Elektronik Kart E203A PWR 140 Kompakt Fan Kam l Termostat DEVRE EMASINDA 1 4 E205A RL 7 E203A P...

Page 49: ...49 www magmaweld com TR USER MANUAL MANUAL DO UTILIZADOR KULLANIM KILAVUZU Monostick 150i EK 2 DEVRE EMASI Ek 2 Devre emas...

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Page 51: ...38 Faks 0 232 472 00 39 ZM R MTK S TES BORNOVA ZM R BORNOVA ALP TEKN K MAK NA 4156 Sok No 39 A Ye ilova Tel 0 232 467 65 02 BERES T MAK NE VE SAN R N TEMS VE T C A Ye iloba Mah 46153 Sk Oto Tamirciler...

Page 52: ...93 53 magmaweld com info magmaweld com MALAT I F RMA Organize Sanayi B lgesi 5 K s mYal n zaras Caddesi No 1 45030 MAN SA T rkiye T 90 236 226 27 28 Made inT RK YE 17 01 2020 UM_MONOS150_072017_012020...

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