background image

3.2 NONPERIODIC MAINTENANCE

Contact tip and nozzle on the torch have to be cleaned regularly and
changed if required. Contact tips must be in good condition, longer tips
generally give better results.

NOTE:

The above recommended maintenence periods are indicative, these may vary according to the

work shop conditions.

3.3 TROUBLESHOOTING

Ÿ

Ÿ

If the Thermal Protection LED

lights up while cooling fan is working and the machine doesn't weld; machine

maybe overheated and stopped for auto protection due to overheat. Hot weather or working in high current
values for long time may cause this. Let the machine on for a while in order to cool down itself with the cooling
fan. After it cools enough, Thermal Protection LED

fades away and the machine can weld.

When the Power LED

is lighting, cooling fan is working but the machine does not weld; turn off the machine

for 1 minute then turn it on again and try to weld. If it still doesn't weld,

(3)

(3)

(2)

contact to your authorized technical

service.

3. MAINTENANCE AND TROUBLESHOOTING

MAINTENANCE AND TROUBLESHOOTING

3.1 PERIODIC MAINTENANCE

Clean the labels on the
machine, replace the worn
out labels.

Repair or replace the worn
out welding cables.

ONCE IN EVERY 3 MONTHS

ONCE IN EVERY 6 MONTHS

Open the covers of the
machine and clean with
dry air.

Clean and tighten the weld
terminals.

Check isolation of the
electrode holder,

and their cables.

earth

clamp

OR

10

MONOSTICK 160i

Strictly follow the instructions contained in safety rules while servicing the
machine.
Before removing any screw on the machine for maintenance, power
supply must be disconnected from the electric lines and enough time
should be allowed for capacitor discharging.

Summary of Contents for Monostick 160i

Page 1: ......

Page 2: ...IES 2 INSTALLATION AND OPERATION 2 1 UPON RECEIPT AND CLAIMS 2 2 INSTALLING AND WORKING RECOMMENDATIONS 2 3 CONNECTIONS FOR MMA WELDING 2 4 CONNECTIONS FOR TIG WELDING 3 MAINTENANCE AND TROUBLESHOOTIN...

Page 3: ...alified persons Wear dry insulating gloves and body protection Do not touch electrode with bare hand Do not wear wet or damaged gloves and body protection Do not touch live electrical parts Never touc...

Page 4: ...le If gas cylinders are grouped in a different area make sure that it is a well ventilated area When not being used turn off the main cylinder valve and watch out for gas leakage Shielding gasses such...

Page 5: ...hat could give rise to explosions Welding equipments warms up so never position them on flammable surfaces Welding sparks can cause fire For that reason keep extinguishing means such as fire extinguis...

Page 6: ...o not block airflow t unit Do not filter airflow to unit without the approval of manufacturer hrough the ARC WELDING CAN CAUSE INTERFERENCE Electromagnetic energy arising during welding and cutting op...

Page 7: ...rectifier equipments and 25 less than the magnetically controlled equipments Monostick 160i proved well that it can work between 160 to 240 V 50 60 Hz line voltages Therefore this machine is quite imm...

Page 8: ...A Earth Clamp and Cable 16mm 3mt VALUE UNIT TECHNICAL SPECIFICATIONS Line Voltage Single Phase Input Power Input Current Open Circuit Voltage Welding Current Range Rated Welding Current Protection Cla...

Page 9: ...s is a must protect the welding area with curtains mobile screens or tents se suitable welding fume extraction systems Use breathing apparatus if there is a risk of inhaling in confined places Respect...

Page 10: ...ing socket and the earth cable to the positive welding socket 5 6 Figure 3 Connecting Gas Cylinder 2 4 CONNECTIONS FOR TIG WELDING 9 MONOSTICK 160i Install the Argon gas regulator onto the Argon gas c...

Page 11: ...ne can weld When the Power LED is lighting cooling fan is working but the machine does not weld turn off the machine for 1 minute then turn it on again and try to weld If it still doesn t weld 3 3 2 c...

Page 12: ...Error LED Red Electronic Card Electronic Card Power Switch DESIGNATION E201B 03 E201B 02 E201B 01 Current 1K M1 E201B FLT LED Green Power LED Red TH Err IN ELECTRICAL DIAGRAM 4 8 7 1 6 2 5 3 1 2 3 4 5...

Page 13: ...N J4 J1 J2 J3 Earth J7 J8 J2 J1 6 P5 J5 P8 2 2 P4 TH1 N O 75 C 1K Current Led Green Power Led Red TH Err T1 Power Transformer 1 2 Earth 1 2 P3 S1 16A E201B FLT E201B 01 E201B 03 E201B 02 M1 24VDC 1 2...

Page 14: ...90 236 226 27 00 90 236 226 27 28 Organize Sanayi B lgesi 5 K s m 5503 Sokak No 1 MAN SA www magmaweld com Made in T RK YE OWM 06 21 2011...

Reviews: