background image

2

MONOSTICK 160i

IDENTIFYING SAFETY INFORMATION

Ÿ

Ÿ

Ÿ

These symbols are being used to identify potential risks.
When seen a safety symbol in the manual, it must be understood that there is an injury risk and following
instructions must be read carefully to avoid potential risks.
While welding, keep the third persons and especially the children away from the work area.

UNDERSTANDING THE SAFETY WARNINGS

Read carefully the manual and the labels and the safety warnings on the machine.

Make sure that the warning labels positioned on your machine are in good order. Renew the damaged and
the missing labels.
Learn to operate the machine and how to make the controls properly.
Operate your machine in convenient work areas. Improper modifications affect the safety of your machine
negatively and shorten its lifetime.

Ÿ

Ÿ

Ÿ

SAFETY RULES

ELECTRICAL SHOCK C

FATAL

AN BE

Installation procedure must comply with national electricity standards and other relevant regulations
and ensure that installation is performed by qualified persons.

Ÿ

Ÿ

Ÿ

Ÿ

Wear dry insulating gloves

and body protection.

Do not touch electrode with bare hand. Do not wear wet or damaged gloves and
body protection.
Do not touch live electrical parts
Never touch electrode while in contact with working surface, ground or another
electrode which is connected to a different machine

free of damage

.

.

Ÿ

Ÿ

Protect yourself from electric shock by insulating yourself from work and ground.
Use non-flammable, dry insulating material if possible, or use dry rubber mats, dry
wood or plywood, or other dry insulating material big enough to cover your full area
of contact with the work or ground, and watch for fire.
Never connect more than

electrode to the

.

one

electrode holder

Ÿ

Ÿ

Ÿ

Ÿ

Turn off the machine, when not in use
Disconnect input plug or

power before working on

machine.

Frequently inspect input power cord for damage or bare wiring - repair or replace
cord immediately if damaged.
Be sure

ground

.

swtich off the

the

that the machine is properly

ed.

HOT PARTS CAN CAUSE SEVERE BURNS

Ÿ

Ÿ

Ÿ

Do not touch hot parts
Allow cooling time before servicing

hot parts, use appropriate tool, insulating gloves and fireproof clothes.

.

.

If needed to hold

OBEY ALL THE SAFETY RULES

STATED IN THE MANUAL!

Summary of Contents for Monostick 160i

Page 1: ......

Page 2: ...IES 2 INSTALLATION AND OPERATION 2 1 UPON RECEIPT AND CLAIMS 2 2 INSTALLING AND WORKING RECOMMENDATIONS 2 3 CONNECTIONS FOR MMA WELDING 2 4 CONNECTIONS FOR TIG WELDING 3 MAINTENANCE AND TROUBLESHOOTIN...

Page 3: ...alified persons Wear dry insulating gloves and body protection Do not touch electrode with bare hand Do not wear wet or damaged gloves and body protection Do not touch live electrical parts Never touc...

Page 4: ...le If gas cylinders are grouped in a different area make sure that it is a well ventilated area When not being used turn off the main cylinder valve and watch out for gas leakage Shielding gasses such...

Page 5: ...hat could give rise to explosions Welding equipments warms up so never position them on flammable surfaces Welding sparks can cause fire For that reason keep extinguishing means such as fire extinguis...

Page 6: ...o not block airflow t unit Do not filter airflow to unit without the approval of manufacturer hrough the ARC WELDING CAN CAUSE INTERFERENCE Electromagnetic energy arising during welding and cutting op...

Page 7: ...rectifier equipments and 25 less than the magnetically controlled equipments Monostick 160i proved well that it can work between 160 to 240 V 50 60 Hz line voltages Therefore this machine is quite imm...

Page 8: ...A Earth Clamp and Cable 16mm 3mt VALUE UNIT TECHNICAL SPECIFICATIONS Line Voltage Single Phase Input Power Input Current Open Circuit Voltage Welding Current Range Rated Welding Current Protection Cla...

Page 9: ...s is a must protect the welding area with curtains mobile screens or tents se suitable welding fume extraction systems Use breathing apparatus if there is a risk of inhaling in confined places Respect...

Page 10: ...ing socket and the earth cable to the positive welding socket 5 6 Figure 3 Connecting Gas Cylinder 2 4 CONNECTIONS FOR TIG WELDING 9 MONOSTICK 160i Install the Argon gas regulator onto the Argon gas c...

Page 11: ...ne can weld When the Power LED is lighting cooling fan is working but the machine does not weld turn off the machine for 1 minute then turn it on again and try to weld If it still doesn t weld 3 3 2 c...

Page 12: ...Error LED Red Electronic Card Electronic Card Power Switch DESIGNATION E201B 03 E201B 02 E201B 01 Current 1K M1 E201B FLT LED Green Power LED Red TH Err IN ELECTRICAL DIAGRAM 4 8 7 1 6 2 5 3 1 2 3 4 5...

Page 13: ...N J4 J1 J2 J3 Earth J7 J8 J2 J1 6 P5 J5 P8 2 2 P4 TH1 N O 75 C 1K Current Led Green Power Led Red TH Err T1 Power Transformer 1 2 Earth 1 2 P3 S1 16A E201B FLT E201B 01 E201B 03 E201B 02 M1 24VDC 1 2...

Page 14: ...90 236 226 27 00 90 236 226 27 28 Organize Sanayi B lgesi 5 K s m 5503 Sokak No 1 MAN SA www magmaweld com Made in T RK YE OWM 06 21 2011...

Reviews: