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MONOSTICK 160i

SAFETY RULES

NOISE CAN DAMAGE HEARING

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Noise from certain industrial processes or equipments can damage hearing.
Wear approved ear protection if noise level is high.

WORKING IN SMALL AND CONFINED PLACES CAN BE DANGEROUS

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While welding and cutting in small, confined places, always have a trained watchperson nearby
Avoid working in such confined places

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WELDING CAN CAUSE FIRE OR EXPLOSION

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Never weld near flammable material. It may cause fire or explosions.
Before starting to weld, move flammables away or protect them with flame-proof
covers.

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Do not weld on and cut closed tubes or pipes
Before welding on closed containers, open and clear them entirely. Welding
operations on these parts must be performed with the utmost caution
Never weld containers or pipes containing or which have contained substances
that could give rise to explosions

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Welding equipments warms up so never position them on flammable surfaces.

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Welding sparks can cause fire. For that reason, keep extinguishing means, such as
fire extinguishers, water and sand

easy

reach

security valves, regulators and other valves

on flammable, explosive

and compressed gas circuits in good condition

which are

to

.

Keep

, used

,

.

WELDING WIRE MAY CAUSE INJURY

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Do not point the torch toward any part of a human body, other persons or any type of metal when unwinding
welding wire
While extracting the wire from the spool by hand, it may spring suddenly and injure you or a nearby person,
protect especially your eyes and face.

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MAINTENANCE MADE BY UNQUALIFIED PERSONS MAY CAUSE INJURIES

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Electrical devices should not be repaired by unqualified persons. Improper repairs can cause serious
injuries or even death during applications
The components of the gas circuit works under pressure. The service given by unqualified persons may
cause explosions and operators can be injured seriously

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Summary of Contents for Monostick 160i

Page 1: ......

Page 2: ...IES 2 INSTALLATION AND OPERATION 2 1 UPON RECEIPT AND CLAIMS 2 2 INSTALLING AND WORKING RECOMMENDATIONS 2 3 CONNECTIONS FOR MMA WELDING 2 4 CONNECTIONS FOR TIG WELDING 3 MAINTENANCE AND TROUBLESHOOTIN...

Page 3: ...alified persons Wear dry insulating gloves and body protection Do not touch electrode with bare hand Do not wear wet or damaged gloves and body protection Do not touch live electrical parts Never touc...

Page 4: ...le If gas cylinders are grouped in a different area make sure that it is a well ventilated area When not being used turn off the main cylinder valve and watch out for gas leakage Shielding gasses such...

Page 5: ...hat could give rise to explosions Welding equipments warms up so never position them on flammable surfaces Welding sparks can cause fire For that reason keep extinguishing means such as fire extinguis...

Page 6: ...o not block airflow t unit Do not filter airflow to unit without the approval of manufacturer hrough the ARC WELDING CAN CAUSE INTERFERENCE Electromagnetic energy arising during welding and cutting op...

Page 7: ...rectifier equipments and 25 less than the magnetically controlled equipments Monostick 160i proved well that it can work between 160 to 240 V 50 60 Hz line voltages Therefore this machine is quite imm...

Page 8: ...A Earth Clamp and Cable 16mm 3mt VALUE UNIT TECHNICAL SPECIFICATIONS Line Voltage Single Phase Input Power Input Current Open Circuit Voltage Welding Current Range Rated Welding Current Protection Cla...

Page 9: ...s is a must protect the welding area with curtains mobile screens or tents se suitable welding fume extraction systems Use breathing apparatus if there is a risk of inhaling in confined places Respect...

Page 10: ...ing socket and the earth cable to the positive welding socket 5 6 Figure 3 Connecting Gas Cylinder 2 4 CONNECTIONS FOR TIG WELDING 9 MONOSTICK 160i Install the Argon gas regulator onto the Argon gas c...

Page 11: ...ne can weld When the Power LED is lighting cooling fan is working but the machine does not weld turn off the machine for 1 minute then turn it on again and try to weld If it still doesn t weld 3 3 2 c...

Page 12: ...Error LED Red Electronic Card Electronic Card Power Switch DESIGNATION E201B 03 E201B 02 E201B 01 Current 1K M1 E201B FLT LED Green Power LED Red TH Err IN ELECTRICAL DIAGRAM 4 8 7 1 6 2 5 3 1 2 3 4 5...

Page 13: ...N J4 J1 J2 J3 Earth J7 J8 J2 J1 6 P5 J5 P8 2 2 P4 TH1 N O 75 C 1K Current Led Green Power Led Red TH Err T1 Power Transformer 1 2 Earth 1 2 P3 S1 16A E201B FLT E201B 01 E201B 03 E201B 02 M1 24VDC 1 2...

Page 14: ...90 236 226 27 00 90 236 226 27 28 Organize Sanayi B lgesi 5 K s m 5503 Sokak No 1 MAN SA www magmaweld com Made in T RK YE OWM 06 21 2011...

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