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TECHNICAL INFORMATION

1.3 DATA PLATE

Manual Metal Arc Welding

Direct Current

Descending Characteristics

Line Input-1 Phase Alternating Current

Appropriate To Operate In Dangerous Work Area

X

:Duty Cycle*

U

:Open Circuit Voltage

U

:Line Voltage and Frequency

U

:Rated Welding Voltage

I

:Input Current

I

:Rated Welding Current

IP23S

:Protection Class

0

1

2

1

2

S

:Input Power

1

Single Phase Static Frequency Converter
Transformer Rectifier

1.4 TECHNICAL SPECIFICATIONS

1.5 ACCESORRIES

STANDARD ACCESORRIES

PIECE

PRODUCT CODE

A390000200

K301100203

1

1

Electrode Holder and Cable (200A)
Earth Clamp and Cable (16mm² - 3mt)

VALUE

UNIT

TECHNICAL SPECIFICATIONS

Line Voltage (Single Phase)
Input Power

Input Current

Open Circuit Voltage
Welding Current Range
Rated Welding Current

Protection Class

(%

)

Rated

(%

)

(%

)

( x x )

25

25

Power Factor

25

Fuse

Cooling Method
Dimensions L W H
Weight
Standarts and Approvals

V

kVA

A

V

A

A

A

mm

kg

DC

DC

DC

2 0

3

7,2

31,5
0,97

75

10 - 160

150

32 - Delayed

IP23S

Air

160x312x405

7,8

CE, EN60974-1, EN60974-10

*Duty Cycle

1

2

Temperature ( C)

°

Time (min.)

6 min.

6 min.

6 min.

4 min.

4 min.

4 min.

Duty cycle defines the percentage of welding time out of a period of 10 minutes at a given current and ambient
temperature (standard is 40°C). For example, a welder with 60% duty cycle must be rested (2) for 4 minutes,
after 6 minutes of continuous welding (1).

7

MONOSTICK 160i

Summary of Contents for Monostick 160i

Page 1: ......

Page 2: ...IES 2 INSTALLATION AND OPERATION 2 1 UPON RECEIPT AND CLAIMS 2 2 INSTALLING AND WORKING RECOMMENDATIONS 2 3 CONNECTIONS FOR MMA WELDING 2 4 CONNECTIONS FOR TIG WELDING 3 MAINTENANCE AND TROUBLESHOOTIN...

Page 3: ...alified persons Wear dry insulating gloves and body protection Do not touch electrode with bare hand Do not wear wet or damaged gloves and body protection Do not touch live electrical parts Never touc...

Page 4: ...le If gas cylinders are grouped in a different area make sure that it is a well ventilated area When not being used turn off the main cylinder valve and watch out for gas leakage Shielding gasses such...

Page 5: ...hat could give rise to explosions Welding equipments warms up so never position them on flammable surfaces Welding sparks can cause fire For that reason keep extinguishing means such as fire extinguis...

Page 6: ...o not block airflow t unit Do not filter airflow to unit without the approval of manufacturer hrough the ARC WELDING CAN CAUSE INTERFERENCE Electromagnetic energy arising during welding and cutting op...

Page 7: ...rectifier equipments and 25 less than the magnetically controlled equipments Monostick 160i proved well that it can work between 160 to 240 V 50 60 Hz line voltages Therefore this machine is quite imm...

Page 8: ...A Earth Clamp and Cable 16mm 3mt VALUE UNIT TECHNICAL SPECIFICATIONS Line Voltage Single Phase Input Power Input Current Open Circuit Voltage Welding Current Range Rated Welding Current Protection Cla...

Page 9: ...s is a must protect the welding area with curtains mobile screens or tents se suitable welding fume extraction systems Use breathing apparatus if there is a risk of inhaling in confined places Respect...

Page 10: ...ing socket and the earth cable to the positive welding socket 5 6 Figure 3 Connecting Gas Cylinder 2 4 CONNECTIONS FOR TIG WELDING 9 MONOSTICK 160i Install the Argon gas regulator onto the Argon gas c...

Page 11: ...ne can weld When the Power LED is lighting cooling fan is working but the machine does not weld turn off the machine for 1 minute then turn it on again and try to weld If it still doesn t weld 3 3 2 c...

Page 12: ...Error LED Red Electronic Card Electronic Card Power Switch DESIGNATION E201B 03 E201B 02 E201B 01 Current 1K M1 E201B FLT LED Green Power LED Red TH Err IN ELECTRICAL DIAGRAM 4 8 7 1 6 2 5 3 1 2 3 4 5...

Page 13: ...N J4 J1 J2 J3 Earth J7 J8 J2 J1 6 P5 J5 P8 2 2 P4 TH1 N O 75 C 1K Current Led Green Power Led Red TH Err T1 Power Transformer 1 2 Earth 1 2 P3 S1 16A E201B FLT E201B 01 E201B 03 E201B 02 M1 24VDC 1 2...

Page 14: ...90 236 226 27 00 90 236 226 27 28 Organize Sanayi B lgesi 5 K s m 5503 Sokak No 1 MAN SA www magmaweld com Made in T RK YE OWM 06 21 2011...

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