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2.1 UPON RECEIPT AND CLAIMS

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Be sure that you have received all the items that
you have ordered. In case of any item is missing or
damaged, contact your supplier immediately.
In the event of damaged or missing delivery,

it to the shipping agency and MAGMA

MEKATRONIK with the photocopy of shipping bill.

E-mail: servis@magma.com.tr
Fax: +90 236 226 27 28

draw

up a record, take a photo of the damage and
report

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Standard pallet contains:

Power Source

H

Cable

Earth Clamp Cable
User Manual

Electrode older

2. INSTALLATION

2.2

INSTALLATION AND WORKING RECOMMENDATIONS

• DO NOT USE THE MACHINE WITH LONG

ELECTRIC CABLES AT CONSTRUCTION

SITES! Do not forget that electric cable carries
220V/50 Hz and these cables are not suitable to
work in harsh environments, they can easily wear
and tear which may lead to electric leakage to the
metals where welders may be working on.
ELECTRIK SHOCK CAN KILL or cause people to
FALL DOWN from dangerously high places

(iskele). Instead, ALWAYS use long

WELDING CABLES for safety reasons

For a better performance, keep the machine at
least 20 cm away from the surrounding objects.
Beware of excessive heat, dust and humidity
around the machine. Try not to operate the
machine under direct sunlight. Machines should
be operated on

when ambient

air temperature exceeds

.

like

scaffolding

.

lower capacities

40ºC

Avoid welding at outdoors where it is windy and
rainy, if this is a must, protect the welding area with
curtains, mobile screens or tents.

se suitable welding fume extraction systems.

Use breathing apparatus if there is a risk of inhaling
in confined places.

Respect the duty cycles given at the data plate.
Exceeding the duty cycles frequently can damage
the machine and this would void the warranty.

Do not use stronger fuses than those stated on the
data plate

Ensure that the earth clamp is tightly connected as
close as possible to the welding location. Do not let
welding current flow through any media other than
welding cables; e.g. over the machine itself, gas
tubes, chains, ball bearings, etc.

U

.

INSTALLATION AND OPERATION

2.3 CONNECTIONS FOR MMA WELDING

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SWITCH ON the machine via power switch

and

check if power LED

lights up and cooler fan

works.

(1)

(2)

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Ÿ

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According to the polarity of the electrode to be used,
i

s into the appropriate socket

them

clock-wise

Below table is given as a reference for current
adjustment of mild steel electrodes, please refer to
the electrode manufacturer's recommendations.

nsert welding cable

and tighten

by turning

.

(

)

5-6

Connect the earth clamp tightly to the workpiece
as close as possible to the welding area.
Adjust the desired current and the machine is ready
to weld.

While inserting the plug into the
socket, pay attention that main
switch is positioned to “OFF” “0”.

Before plugging your machine to the
electrical line, check if the correct
voltage exists.

Diameter

Rutile

Basic

Cellulosic

2.0

2.5

3.25

4.0

40-60 A

60-90 A

60-90 A

60-100 A

100-140 A

100-130 A

70-130 A

140-180 A

140-180 A

120-170 A

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8

MONOSTICK 160i

Summary of Contents for Monostick 160i

Page 1: ......

Page 2: ...IES 2 INSTALLATION AND OPERATION 2 1 UPON RECEIPT AND CLAIMS 2 2 INSTALLING AND WORKING RECOMMENDATIONS 2 3 CONNECTIONS FOR MMA WELDING 2 4 CONNECTIONS FOR TIG WELDING 3 MAINTENANCE AND TROUBLESHOOTIN...

Page 3: ...alified persons Wear dry insulating gloves and body protection Do not touch electrode with bare hand Do not wear wet or damaged gloves and body protection Do not touch live electrical parts Never touc...

Page 4: ...le If gas cylinders are grouped in a different area make sure that it is a well ventilated area When not being used turn off the main cylinder valve and watch out for gas leakage Shielding gasses such...

Page 5: ...hat could give rise to explosions Welding equipments warms up so never position them on flammable surfaces Welding sparks can cause fire For that reason keep extinguishing means such as fire extinguis...

Page 6: ...o not block airflow t unit Do not filter airflow to unit without the approval of manufacturer hrough the ARC WELDING CAN CAUSE INTERFERENCE Electromagnetic energy arising during welding and cutting op...

Page 7: ...rectifier equipments and 25 less than the magnetically controlled equipments Monostick 160i proved well that it can work between 160 to 240 V 50 60 Hz line voltages Therefore this machine is quite imm...

Page 8: ...A Earth Clamp and Cable 16mm 3mt VALUE UNIT TECHNICAL SPECIFICATIONS Line Voltage Single Phase Input Power Input Current Open Circuit Voltage Welding Current Range Rated Welding Current Protection Cla...

Page 9: ...s is a must protect the welding area with curtains mobile screens or tents se suitable welding fume extraction systems Use breathing apparatus if there is a risk of inhaling in confined places Respect...

Page 10: ...ing socket and the earth cable to the positive welding socket 5 6 Figure 3 Connecting Gas Cylinder 2 4 CONNECTIONS FOR TIG WELDING 9 MONOSTICK 160i Install the Argon gas regulator onto the Argon gas c...

Page 11: ...ne can weld When the Power LED is lighting cooling fan is working but the machine does not weld turn off the machine for 1 minute then turn it on again and try to weld If it still doesn t weld 3 3 2 c...

Page 12: ...Error LED Red Electronic Card Electronic Card Power Switch DESIGNATION E201B 03 E201B 02 E201B 01 Current 1K M1 E201B FLT LED Green Power LED Red TH Err IN ELECTRICAL DIAGRAM 4 8 7 1 6 2 5 3 1 2 3 4 5...

Page 13: ...N J4 J1 J2 J3 Earth J7 J8 J2 J1 6 P5 J5 P8 2 2 P4 TH1 N O 75 C 1K Current Led Green Power Led Red TH Err T1 Power Transformer 1 2 Earth 1 2 P3 S1 16A E201B FLT E201B 01 E201B 03 E201B 02 M1 24VDC 1 2...

Page 14: ...90 236 226 27 00 90 236 226 27 28 Organize Sanayi B lgesi 5 K s m 5503 Sokak No 1 MAN SA www magmaweld com Made in T RK YE OWM 06 21 2011...

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