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Axial Flux Start Guide 

 
 

 

Step 3 

– Drive Parameters

 

 

The following drive parameters should be entered for the Axial Flux drive: 
 
Menu 

Parameter 

Correct Setting 

U9 

Drive Mode 

“PM” 

 

 

 

C1 

Encoder Select 

“Axial-Flux” 

 

Motor Rotation 

See table below 

 

 

 

A4 

Input L-L Volts 

Enter Line to Line Voltage 

 

 

 

A5 

Rated Motor Power 

From Motor Dataplate 

 

Rated Motor Voltage 

From Motor Dataplate 

 

Rated Motor Current 

From Motor Dataplate 

 

Motor Poles 

From Motor Dataplate 

 

Rated Motor Speed 

From Motor Dataplate 

 

 

 

A1 

Encoder Pulses 

See table below 

 

Motor Rotation (C1) 

Ensure the motor is wired to the drive with U to U, V to V and W to W 
 
If the motor sheave will rotate in a 

Clockwise

 direction for the car to travel up, set Motor Rotation (C1) to 

FORWARDS

 

If the motor sheave will rotate in an 

Anti-clockwise

 direction for the car to travel up, set Motor Rotation (C1) to 

REVERSE

 

 
Encoder Pulses (A1) 

The encoder pulses in the A1 menu should be picked from the table below: 
 

PM Motor Frame Types   Encoder Pulse (A1)  
MX05/10  

14395 PPR  

MX05/16  

14452 PPR  

MX06/05  

17067 PPR  

MX06/10  

17067 PPR  

MX06/16  

17067 PPR  

MX10/05  

19819 PPR  

MX10/08  

19735 PPR  

MX10/10  

19819 PPR  

MX10/15  

19680 PPR  

MX18 

26050 PPR 

MX20 

12950 PPR (75mm Rider Wheel) 

 
These values are simply a starting point. The final encoder PPR value will be entered once the motor can be run 
at full speed as detailed in step 5.  
If the motor does not conform to any of the types listed above, the PPR can be calculated using the diameter of 
the sheave where the encoder rider wheel is running (This may differ from the sheave diameter on the motor 
dataplate), and the diameter of the rider wheel supplied (37mm or 75mm).  

 

 

 

Summary of Contents for Axial Flux HPV900 2 Series

Page 1: ...Axial Flux Start Guide Guide to set up 900S2 Axial Flux drive...

Page 2: ...ommission the HPV900 Series 2 Axial Flux drive Step 1 Mechanical Mounting First the encoder proximity switch and rider wheel must be mounted as follows 1 Fit the Rider wheel 05P00066 0622 to the encod...

Page 3: ...d encoder to the motor as shown below The proximity bracket can be rotated to align with target flag 4 The target flag 43T02814 00XX based on which flag best fits should be positioned on the sheave so...

Page 4: ...Axial Flux Start Guide Position target flag Use gap tool to give correct distance between proximity sensor and target flag...

Page 5: ...the encoder and proximity sensor wires to the drive as follows The wires are labelled and should be connected into the terminals with the matching numbers in the long green terminal blocks Make sure t...

Page 6: ...FORWARDS If the motor sheave will rotate in an Anti clockwise direction for the car to travel up set Motor Rotation C1 to REVERSE Encoder Pulses A1 The encoder pulses in the A1 menu should be picked f...

Page 7: ...imal movement has occurred increase BRK FLT LEVEL A4 The drive should now be able to run the motor however an autotune should also be performed as follows When the alignment is complete move to the U1...

Page 8: ...fer to the troubleshooting section at the end of this guide ELSE If the motor turns but is running in the wrong direction change MOTOR ROTATION parameter in C1 If the motor turns halfway then stops ch...

Page 9: ...ing Verify that the encoder phasing is correct Swap encoder A and A channel on TB1 1 and TB1 2 Perform an Open Loop Alignment Encoder Power Supply Check that the encoder power supply on TB1 17 and TB1...

Page 10: ...with the proximity switch using the Z Edge Count D1 Verify that there is no noise on the proximity switch channel by verifying that the Z Edge Count D1 isn t incrementing decrementin g more than once...

Page 11: ...rameter Setting Verify that the Encoder Pulses A1 matches the number for Measured PPR D1 while the motor is rotating at high speed If they don t match enter measured PPR in Encoder Pulses A1 RTR NOT A...

Page 12: ...d Usually drive s HIT TORQUE LIMIT alarm message is displayed depending on setting of TRQ LIM MSG DLY A1 parameter Verify drive and or motor sizing May need a larger capacity HPV 900 S2 and or motor C...

Page 13: ...roximity switch every time the target is lined up with the proximity switch using the Z Edge Count D1 Verify that there is no noise on the proximity switch channel by verifying that the Z Edge Count D...

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