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Axial Flux Start Guide 

 
 

 

Troubleshooting 

 

If any issues are experienced which are not covered by this guide, please refer to the technical manual (TM354) 
which is available on the Magnetek website. 
 

Faults/Alarms/Difficulties

 

Description 

Solutions 

Encoder Flt

 

The drive is in a run condition 
and the encoder is: 

not functioning 
or 
not connected 
or 
phasing is not proper with 
motor phasing 

Incorrect Encoder Phasing 

 

Verify that the encoder 
phasing is correct 

 

Swap encoder A and /A 
channel on TB1-1 and TB1-2 

 

Perform an Open-Loop 
Alignment 

Encoder Power Supply 

 

Check that the encoder 
power supply on TB1-17 
and TB1-18 is 12V

DC

 

 

Verify that SW2 is switched 
to the 12V position (at 
right).  Verify that the 
voltage between TB1-17 
and TB1-18 is 12 volts DC

 

Parameter Settings 

 

Verify that the Encoder 
Connect (C1) is set to axial 
flux 

 

Verify that the Encoder 
Pulses (A1) is set to a 
reasonable number 

Encoder Mechanical Setup 

 

Verify that the rider wheel 
is firmly on the rotor and 
that the encoder spins as 
the rotor is spinning 

 

Summary of Contents for Axial Flux HPV900 2 Series

Page 1: ...Axial Flux Start Guide Guide to set up 900S2 Axial Flux drive...

Page 2: ...ommission the HPV900 Series 2 Axial Flux drive Step 1 Mechanical Mounting First the encoder proximity switch and rider wheel must be mounted as follows 1 Fit the Rider wheel 05P00066 0622 to the encod...

Page 3: ...d encoder to the motor as shown below The proximity bracket can be rotated to align with target flag 4 The target flag 43T02814 00XX based on which flag best fits should be positioned on the sheave so...

Page 4: ...Axial Flux Start Guide Position target flag Use gap tool to give correct distance between proximity sensor and target flag...

Page 5: ...the encoder and proximity sensor wires to the drive as follows The wires are labelled and should be connected into the terminals with the matching numbers in the long green terminal blocks Make sure t...

Page 6: ...FORWARDS If the motor sheave will rotate in an Anti clockwise direction for the car to travel up set Motor Rotation C1 to REVERSE Encoder Pulses A1 The encoder pulses in the A1 menu should be picked f...

Page 7: ...imal movement has occurred increase BRK FLT LEVEL A4 The drive should now be able to run the motor however an autotune should also be performed as follows When the alignment is complete move to the U1...

Page 8: ...fer to the troubleshooting section at the end of this guide ELSE If the motor turns but is running in the wrong direction change MOTOR ROTATION parameter in C1 If the motor turns halfway then stops ch...

Page 9: ...ing Verify that the encoder phasing is correct Swap encoder A and A channel on TB1 1 and TB1 2 Perform an Open Loop Alignment Encoder Power Supply Check that the encoder power supply on TB1 17 and TB1...

Page 10: ...with the proximity switch using the Z Edge Count D1 Verify that there is no noise on the proximity switch channel by verifying that the Z Edge Count D1 isn t incrementing decrementin g more than once...

Page 11: ...rameter Setting Verify that the Encoder Pulses A1 matches the number for Measured PPR D1 while the motor is rotating at high speed If they don t match enter measured PPR in Encoder Pulses A1 RTR NOT A...

Page 12: ...d Usually drive s HIT TORQUE LIMIT alarm message is displayed depending on setting of TRQ LIM MSG DLY A1 parameter Verify drive and or motor sizing May need a larger capacity HPV 900 S2 and or motor C...

Page 13: ...roximity switch every time the target is lined up with the proximity switch using the Z Edge Count D1 Verify that there is no noise on the proximity switch channel by verifying that the Z Edge Count D...

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