Magnetek DataLogger 4 Series, Installation Manual

Page 1: ...Analog Input Installation Manual August 2011 Part Number 144 23917 Copyright 2011 Magnetek...

Page 2: ...ust be promptly provided to the end user Magnetek offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Magnetek manual NO OT...

Page 3: ...jury or damage products and related equipment and systems DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word is to b...

Page 4: ...g new copies of the manual contact a Magnetek representative and provide the manual number shown on the front cover DANGER Heed the safety messages in this manual Failure to comply will result in deat...

Page 5: ...either as separate functions for each terminal to use the multi function analog input terminals on the option for a higher resolution signal or as a combined input where the drive adds the input of a...

Page 6: ...ntact your supplier if you have received the wrong model or the option does not function properly Option Package Contents Tools Required for Installation A Phillips screwdriver M3 metric 1 2 U S stand...

Page 7: ...og Input AI A3 Option 1 The ground wires provided in the option shipping package must be connected during installation Figure 1 Analog Input AI A3 Option Components Terminal Block TB1 Figure 2 Termina...

Page 8: ...lude options and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices Use the option according to the instructions described in t...

Page 9: ...Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Do not use unshielded cable for control wiring Failure to comp...

Page 10: ...ive make the necessary connections to the drive terminals and verify that the drive functions normally Refer to the Quick Start Guide packaged with the drive for information on wiring and connecting t...

Page 11: ...ve size Figure 4 Remove the Front Covers and Digital Operator DANGER Electrical Shock Hazard Disconnect all power to the drive and wait at least the amount of time specified on the drive front cover s...

Page 12: ...nto place using one of the included screws G NOTE Install the option to ports CN5 B and CN5 C on the drive for monitoring purposes only and input levels will be displayed in monitors U1 21 to U1 23 Th...

Page 13: ...when plugging the option into connector CN5 C on the drive side Use the next longest wire when plugging the option into connector CN5 B Use the shortest wire when plugging the option into connector C...

Page 14: ...ectrical terminals Figure 8 Preparing Ends of Shielded Cable Figure 9 Preparing and Connecting Cable Wiring WARNING Fire Hazard Tighten terminal screws to the specified tightening torque Loose electri...

Page 15: ...nal to terminal block TB1 on the option Refer to Figure 10 for wiring instructions Connection Diagram Refer to Table 3 on page 19 for a detailed description of the option board terminal functions To e...

Page 16: ...forated openings on the left side of the drive front cover as shown in Figure 11 A and leave no sharp edges to damage wiring Route the wiring inside the enclosure as shown in Figure 11 B for drives th...

Page 17: ...ital operator D Figure 12 Replace the Front Covers and Digital Operator NOTE Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive Make sure cable...

Page 18: ...e proper connections Table 2 Crimp Terminal Sizes Terminal Size Screw Size Tightening Torque N m in lb Bare Cable Crimp Terminals Wire Type Applicable Gauges mm2 Recomm Gauge mm2 Applicable Gauges mm2...

Page 19: ...input 1 10 to 10 V or 4 to 20 mA Input terminals for an analog voltage or current signal from voltage current reference source Use jumpers S1 S2 and S3 to select the type of input signal 1 S1 0 1 F S...

Page 20: ...g inputs A1 A2 and A3 with higher resolution signals in terminals V1 V2 and V3 on the option H3 XX parameters set the function gain and bias for V1 V2 and V3 Refer to the drive Instruction Manual for...

Page 21: ...utput frequency used as the frequency reference when the combined input signal is 0 NOTE For a single channel a voltage input of 0 V or a current input of 4 mA is referred as 0 Example 1 If the gain i...

Page 22: ...s the function of terminal A3 0 31 1F H3 07 Terminal A3 Gain Sets the level of the input value selected in H3 06 when 10 V is input at terminal A3 999 9 999 9 100 0 H3 08 Terminal A3 Bias Sets the lev...

Page 23: ...ring run Turn the power off and check the connectors between the drive and option Digital Operator Display Fault Name oFb01 Option Fault CN5 B Option is not properly connected Cause Possible Solution...

Page 24: ...at the same time Digital Operator Display Fault Name oPE05 Run command frequency reference source selection error Cause Possible Solution Frequency reference is assigned to an option b3 01 3 but an op...

Page 25: ...ence Take the following steps to prevent erroneous operation caused by noise interference Use shielded wire for the signal lines Limit the length of wiring under 10 m 32 ft Separate the control wiring...

Page 26: ...ut resolution 13 bit plus sign 1 8192 Current Input Input signal voltage 4 to 20 mA Impedance 250 Input resolution 12 bit 1 4096 Linear Precision 0 1 at 25 C 77 F Ambient Temperature 10 C to 60 C 14 F...