Magnetek Flex Pro, Instruction Manual

Page 1: ...Flex Pro Transmitter Radio Control Equipment Instruction Manual Part Number 198 50003 R10 April 2019 Copyright 2019 Magnetek Material Handling...

Page 2: ...Flex Pro Transmitter Instruction Manual April 2019 Page 2 of 25 Page Intentionally Left Blank...

Page 3: ...ing 12 2 9 Battery Disposal 12 2 10 Crane Lifting Device Specific Warnings 12 2 11 Specific System Warnings 13 3 General System Information 14 3 1 External Illustration Pro 12 Configuration 14 3 2 Int...

Page 4: ...Flex Pro Transmitter Instruction Manual April 2019 Page 4 of 25 Page Intentionally Left Blank...

Page 5: ...178 Website www magnetek com E mail mhcustomerservice magnetek com Fax Numbers Main 800 298 3503 Sales 262 783 3510 Service 262 783 3508 2019 MAGNETEK All rights reserved This notice applies to all co...

Page 6: ...r address the specific instructions and safety warnings of these manufacturers or any of the other requirements listed above It is the responsibility of the owners users and operators of the Magnetek...

Page 7: ...agile quartz crystals to break Over 1 million unique ID codes 20 bit Each and every Flex system has its own unique ID code no repeats Advanced controls The Flex system uses advanced microprocessor con...

Page 8: ...ny rules or regulations of any applicable local state or federal governing organizations Always follow your local lockout and tagout procedure when maintaining any radio equipment The following inform...

Page 9: ...equipment will be interfaced Failure to follow this warning could result in serious injury or death and damage to equipment All equipment must have a mainline contactor installed and all tracked cran...

Page 10: ...er when not in use be trained in transferring a radio control transmitter to another person be trained how and when to report unsafe or unusual operating conditions test the transmitter emergency stop...

Page 11: ...g devices Test all functions Test the transmitter machine stop 2 7 Handling Batteries Use only batteries approved by Magnetek for the specific product Do not dispose of a battery pack in fire it may e...

Page 12: ...osal Before disposing of batteries consult local and governmental regulatory requirements for proper disposal procedure 2 10 Crane Lifting Device Specific Warnings WARNING All equipment must have a ma...

Page 13: ...g device when the device is not centered over the load operate a crane hoist or lifting device if the chain or wire rope is not seated properly in the sprockets drum or sheave leave any load unattende...

Page 14: ...are not present on the Flex Pro 8 Module E Emergency STOP Button 9 Pushbutton 9 S Removable Power Key Switch 10 Pushbutton 10 1 Pushbutton 1 11 Pushbutton 11 2 Pushbutton 2 12 Pushbutton 12 3 Pushbut...

Page 15: ...15 of 25 3 2 Internal Illustration Pro 12 Configuration Fig 2 NOTE Flex Pro 8 Module will differ slightly 1 Encoder Board 5 Function LED Displays 2 Aerial Antenna 6 I CHIP 3 Transmitting Module 7 Dip...

Page 16: ...factory for more information 3 4 Adjustable Speed Control if equipped The proportional buttons normally operate on a scale from 0 100 but they can also be scaled down to operate linearly from 0 75 0...

Page 17: ...nly the first 5 positions of the dip switch are used for channel programming refer to Fig 6 The system channels table Table 1 on page 18 describes which dip switch setting corresponds to which channel...

Page 18: ...3 100 MHZ 00010 19 433 900 MHZ 10010 04 433 150 MHZ 00011 20 433 950 MHZ 10011 05 433 200 MHZ 00100 21 434 000 MHZ 10100 06 433 250 MHZ 00101 22 434 050 MHZ 10101 07 433 300 MHZ 00110 23 434 100 MHZ 1...

Page 19: ...code and CAN source address When replacing a transmitter handset take the I CHIP out of the old transmitter and install it into the new one refer to Fig 8 For safety purposes the system access code s...

Page 20: ...ransmitter handset and turn it clockwise to the ON position 3 After turning on the transmitter power check the Status LED on the transmitter handset for any sign of system irregularities See Section 5...

Page 21: ...not pressed defined by the dip switch the receiver E Stop will be disconnected and the unit must be power cycled before being turned on again 8 Turn off the transmitter power by turning the power key...

Page 22: ...mmediately 4 2 red flashes followed by a 2 second pause A push button is active while turning on the transmitter The button that is active will be designated by the 25 50 75 100 LEDs See Section 5 4 P...

Page 23: ...3 of 25 5 4 Push Button Error Table 25 50 75 100 Push Button OFF OFF OFF ON 1 OFF OFF ON OFF 2 OFF OFF ON ON 3 OFF ON OFF OFF 4 OFF ON OFF ON 5 OFF ON ON OFF 6 OFF ON ON ON 7 ON OFF OFF OFF 8 ON OFF O...

Page 24: ...ake sure that the red emergency stop button is in the raised position Improper startup procedure Repeat the startup procedure by holding the power key at START position for up to 2 0 seconds and then...

Page 25: ...301 489 1 v1 9 2 2011 09 EN 301 489 17 v2 1 1 2009 05 EN 300 220 1 v2 3 1 2010 EN 300 220 2 v2 3 1 2010 EN 60204 1 2006 EN 60204 32 2008 EN ISO 12100 2010 EN ISO 13849 1 2008 EN ISO 13849 2 2003 EN 1...