Magnetek IMPULSE G+ Mini, Technical Manual

Page 1: ...Adjustable Frequency Crane Controls Technical Manual VFD Firmware 14515 Part Number 144 25085 R8 November 2020 Copyright 2020 Magnetek...

Page 2: ...h eurosales magnetek com Germany STAHL CraneSystems GmbH Phone 49 7940 128 0 E mail mh eurosales magnetek com WEBSITE https www columbusmckinnon com magnetek 2020 Columbus McKinnon Corporation All rig...

Page 3: ...the specific instructions and safety warnings of these manufacturers or any of the other requirements listed above It is the responsibility of the owners users and operators of the Magnetek Products...

Page 4: ...personnel and equipment NOTE A NOTE statement is used to notify people of installation operation programming or maintenance information that is important but not hazard related DANGERS WARNINGS and CA...

Page 5: ...iption 23 3 3 Safe Disable Function 24 3 3 1 Installation 24 3 4 Suggested Circuit Protection and Wire Size 25 3 4 1 Grounding 26 3 4 2 Wiring the Control Circuit 27 4 Getting Started 33 4 1 Overview...

Page 6: ...2 5 6 Terminal Parameters 94 5 6 1 Digital Inputs 94 5 6 2 External Fault Response Selection 97 5 6 3 Digital Outputs 98 5 6 4 Analog Inputs 102 5 6 5 Analog Output 103 5 6 6 Serial Communication 104...

Page 7: ...nical Manual November 2020 Page 7 6 2 2 Braking Circuit 143 Appendix A Parameter Listing 144 Appendix B Standards Compliance 174 Electromagnetic Compatibility EMC Guidelines Compliance 174 EMC Guideli...

Page 8: ...brake is set locked closed to ensure the load does not move If the electric brake cannot be released you must ensure that the brake is disengaged for the entire tuning process Do not connect or discon...

Page 9: ...ing a maximum of 31 000 RMS symmetrical Amps Control Voltage 120 VAC 50 60 Hz 42 48 VAC 50 60 Hz 24 VAC 50 60 Hz 24 VDC Allowable input voltage fluctuation 10 or 15 of nominal Allowable input frequenc...

Page 10: ...om 0 300 Stall prevention Functions for accel decel at speed and constant horsepower region Other protection features Lost output phase failed oscillator mechanical overload and internal braking trans...

Page 11: ...reactor protection For a multiple VFD arrangement an input reactor for each VFD is recommended for optimal protection However if the VFDs are within two VFD sizes of each other a single input reactor...

Page 12: ...hassis 14 to 122 F 10 to 50 C Direct sunlight not for use outdoors Rain moisture High humidity Oil sprays splashes Salt spray Dust or metallic particles in the air Corrosive gases e g sulfurized gas o...

Page 13: ...G M IF 24VAC P3S2OUT2 Board Part Number P3S2 OUT2 KIT Copy Stick Part Number COPY STICK 2 1 2 2 As Required Components AC reactor line or load DC bus reactor External dynamic braking resistor s Exter...

Page 14: ...cess to electrolytic capacitors may have to be performed When stored above room temperatures for long periods of time the anode foil may react with the electrolyte increasing the leakage current After...

Page 15: ...IMPULSE G Mini Technical Manual November 2020 Page 15 Figure 2 1 Long Time Storage...

Page 16: ...M5 12 1 5 5 389 7 2060 G M C 8 66 220 13 78 350 7 36 187 7 56 192 13 23 336 M6 20 3 9 2 563 8 460V 4001 G M B 4 25 108 5 04 128 3 19 81 3 78 96 4 65 118 M4 2 2 1 0 19 1 4002 G M B 4 25 108 5 04 128 3...

Page 17: ...IMPULSE G Mini Technical Manual November 2020 Page 17 Figure 2 2 Diagram A Figure 2 3 Diagram B...

Page 18: ...IMPULSE G Mini Technical Manual November 2020 Page 18 Figure 2 4 Diagram C...

Page 19: ...standard or side by side installations If the recommended clearances cannot be met decreased airflow may reduce the life of the VFD Figure 2 5 Standard Installation 2 5 Installing the VFD Side by Side...

Page 20: ...IMPULSE G Mini Technical Manual November 2020 Page 20 2 6 Installation Orientation Figure 2 7 Installation Orientation...

Page 21: ...VFD with any large current machines Before you use any welding or high current machines near the crane disconnect all line and ground wiring Do not let the wiring leads come in contact with the VFD e...

Page 22: ...IMPULSE G Mini Technical Manual November 2020 Page 22 3 2 Typical Connection Diagram Figure 3 1 Typical Connection Diagram...

Page 23: ...A2 Analog input 2 H03 09 AC Analog common 0V Safe Disable Input HC Safe disable power supply 24 VDC max 10 mA NOTE Disconnect wire jumper between HC and H1 H2 when using the safe disable input See Sec...

Page 24: ...t the connection between the terminals HC and H1 is opened Figure 3 2 Safe Disable Wiring Example Installation Precautions To ensure the Safe Disable function appropriately fulfills the safety require...

Page 25: ...to 16 14 2008 7 5 15 CC 20 14 to 10 18 to 16 12 2011 11 20 CC 30 14 to 10 18 to 16 12 2017 18 9 35 CC 50 14 to 10 18 to 16 10 2025 24 45 J 60 10 to 6 18 to 16 8 2033 37 70 J 100 10 to 6 18 to 16 8 20...

Page 26: ...the length as short as possible Ground Resistance 230V class 100 or less 460V or greater class 10 or less Never run the IMPULSE G Mini ground wires in common with welding machines or other high curren...

Page 27: ...face board connects to VFD terminals S1 S7 and SC The user input device then connects to terminals S1 S7 and X2 or SC on the 24VDC interface board on the interface board Terminals S1 and S2 are factor...

Page 28: ...gure 3 5 24VDC Interface Board Non Standard 3 4 2 3 Terminal and Wire Specifications The table below lists the wiring specifications for the terminals located on the interface card Terminal Symbol Ter...

Page 29: ...long with the default settings Figure 3 6 DIP Switches Name Function Settings DIP Switch S1 Input method for analog input A2 V 0 10VDC input internal resistance 20K Ohm I 4 20 mA input internal resist...

Page 30: ...cing Mode Set DIP switch S3 to switch the digital input terminal logic between sinking mode and sourcing mode The default setting is sinking mode Figure 3 7 Sinking Mode Sequence for NPN Transistor 0...

Page 31: ...Optional Relay Output Board The output board P3S2 OUT2 provides two 240 VAC 1 5 Amp rated solid state relay outputs Each relay is independently programmable Parameters H02 02 and H02 03 will configure...

Page 32: ...3 10 Power Terminal Arrangement 230V Arrangement 460V Arrangement 2001 G M 1 4001 G M 2 2003 G M 1 4002 G M 2 2005 G M 1 4003 G M 2 2008 G M 2 4004 G M 2 2011 G M 2 4005 G M 2 2017 G M 2 4007 G M 2 20...

Page 33: ...sing the keypad local operation 4 1 1 Checks Before Powering After mounting and interconnections are completed verify Correct connections Correct input power supply no voltage drop or imbalance source...

Page 34: ...ir application This information will be stored in the VFD s memory 4 2 1 Keypad Functions The keypad has a 5 digit LED alpha numeric display Indicators and keys on the keypad are described in Figure 4...

Page 35: ...N command when LOCAL mode operation is selected Starts the auto tuning process 5 Up Arrow Key Scrolls up to select the next parameter group or parameter settings It also increases the value of the bli...

Page 36: ...top During stop by interlock operation During stop 11 When run command is selected from keypad LOCAL Run command is selected from device other than keypad REMOTE No Display Lit Flashing Off 12 When th...

Page 37: ...navigation and for changing various settings within the VFD Use the and keys to change the display and or change the value of a parameter Use the key to move the cursor to the right and to reset the...

Page 38: ...01 04 Speed Reference press Use the following table to select the speed reference for your application Use the and keys to change the value Press to save your changes The display will temporarily show...

Page 39: ...the blinking digit to the right Press the key once to change from E01 to E02 The display now shows E02 01 Motor FLA Press twice NOTE If more than one motor is being controlled by the VFD enter in the...

Page 40: ...icians to program the VFD This can be accomplished by using the Password and Access Level features For more information on these security features see Section 4 2 6 on page 42 4 2 5 Parameter Modes Al...

Page 41: ...Delay Timers C12 On Off Delay Timers C12 Maintenance Timer C13 Inching Control Tuning D1 DC Injection D2 Automatic Slip Compensation D3 Torque Compensation D8 Dwell D9 S Curve Acceleration Deceleratio...

Page 42: ...your application NOTE An auto tune must be performed for all open loop vector applications See Section 4 3 on page 48 4 2 6 3 Motion A01 03 Set this parameter to match the motion of application See T...

Page 43: ...nes Terminal S3 2nd speed 01 3 Speed Multi step Defines Terminals S3 and S4 as speeds 2 and 3 respectively 02 5 Speed Multi step Defines Terminals S3 6 as speeds 2 5 03 2 Step infinitely variable Term...

Page 44: ...00 1 50 1 50 1 50 00 80 81 00 01 02 03 0F 00 0F 0F 00 00 03 2 Step Infinitely Variable 00 1 50 1 50 1 50 00 80 81 05 0F 0F 0F 0F 00 0F 0F 00 00 04 3 Step Infinitely Variable 00 1 50 1 50 1 50 00 80 81...

Page 45: ...ep 00 0 50 0 50 0 50 04 80 81 00 01 02 03 0F 00 0F 0F 00 00 03 2 Step Infinitely Variable 00 0 50 0 50 0 50 04 80 81 05 0F 0F 0F 0F 00 0F 0F 00 00 04 3 Step Infinitely Variable 00 0 50 0 50 0 50 04 80...

Page 46: ...00 0 00 0 00 0 00 00 80 81 00 01 02 03 65 0F 0F 0F 00 00 03 2 Step Infinitely Variable 00 0 00 0 00 0 00 00 80 81 05 0F 0F 0F 65 0F 0F 0F 00 00 04 3 Step Infinitely Variable 00 0 00 0 00 0 00 00 80 8...

Page 47: ...07 Press ENTER and program a password number into A01 07 When parameters A01 06 A01 07 only parameters A01 01 A01 06 and A01 08 are visible and cannot be modified The Access Level is set to User A01...

Page 48: ...essage When complete the VFD will display END indicating the tuning was successful Press the ESC key twice to exit If there is a fault during the tuning process the VFD will display an error message S...

Page 49: ...0 Hz 0 00 B01 06 Reference 6 Sets the Speed 6 frequency 0 00 150 00 Hz 0 00 B01 07 Reference 7 Sets the Speed 7 frequency 0 00 150 00 Hz 0 00 B01 08 Reference 8 Sets the Speed 8 frequency 0 00 150 00...

Page 50: ...peed Ref 2 On On Off Off Off Off B01 03 Speed Ref 3 On On On Off Off Off B01 04 Speed Ref 4 On On On On Off Off B01 05 Speed Ref 5 On On On On On Off B01 06 Speed Ref 6 On Off On Off Off Off B01 07 Sp...

Page 51: ...pper Limit Sets as a percentage of the maximum output frequency E01 04 the maximum frequency at which the VFD is able to run 0 0 110 100 0 B02 02 Frequency Reference Lower Limit Sets as a percentage o...

Page 52: ...Keypad 01 Terminals Control circuit terminal 02 Serial Communication Modbus Serial Communication 03 Option PCB Industrial Communication Parameter Name Function Range Default B03 03 Stop Method Determi...

Page 53: ...njection braking is applied after the DC injection start frequency D01 01 has been reached If the deceleration time is set too short or the load inertia is large an overvoltage fault OV may occur duri...

Page 54: ...Page 54 5 1 3 3 Coast to Stop B03 03 01 Upon removal of the FWD or REV run command the motor starts to coast and the electric brake sets Figure 5 4 B03 03 01 Coast to Stop without DC Injection Figure...

Page 55: ...chnical Manual November 2020 Page 55 5 1 3 4 DC Injection Braking B03 03 02 Figure 5 6 B03 03 02 DC Injection at Stop without DC Injection at Start Figure 5 7 B03 03 02 DC Injection at Stop with DC In...

Page 56: ...IMPULSE G Mini Technical Manual November 2020 Page 56 Figure 5 8 DC Injection Brake Time Calculation...

Page 57: ...ni Technical Manual November 2020 Page 57 5 1 3 5 Decel with Timer B03 03 04 Figure 5 9 B03 03 04 Decel with timer without DC Injection Figure 5 10 B03 03 04 Decel with timer with DC Injection where C...

Page 58: ...IMPULSE G Mini Technical Manual November 2020 Page 58 Figure 5 11 B03 03 04 Decel with timer without DC Injection where D01 04 C12 02...

Page 59: ...ithout DC Injection Figure 5 13 H01 XX 40 or 42 Fast Stop with DC Injection 5 1 3 7 Motor Rotation Change This parameter allows you to change the motor direction without changing the motor leads Param...

Page 60: ...tched it does not require the run command from the new source to be removed The normal operation will continue B03 10 Allow Run at Power UP Determines whether a run command enabled on VFD power up wil...

Page 61: ...06 Decel Time N Change Sets deceleration time at Speed Switch frequency 0 0 25 5 sec 2 0 B05 08 Fast Stop Time Sets deceleration time for complete stop at external fault See Section 5 6 2 on page 97...

Page 62: ...n is also used for deadband control Setting the jump frequency to 0 0 Hz disables this function Parameter Name Function Range Default B08 01 Jump Frequency 1 First of three jump frequencies 0 0 150 0...

Page 63: ...Answerback C9 Serial Communication Digital Inputs C12 Brake Delay Timers C12 On Off Delay Timers C12 Maintenance Timer C13 Inching Control A01 01 02 Advanced Traverse 00 Hoist 01 Braketronic 04 Specia...

Page 64: ...m the normal deceleration time and is applied only when the RUN command is removed Initial value is determined by X Press Programming Table 4 1 on page 44 and Table 4 2 on page 45 Figure 5 15 Quick St...

Page 65: ...ime are set independently of the normal acceleration and deceleration times Figure 5 16 Reverse Plug Simulation Parameter Display Function Range Default C01 03 Reverse Plug Determines whether Reverse...

Page 66: ...justed and enabled independently Figure 5 17 Micro Speed NOTE If both Micro Speed 1 and Micro Speed 2 are enabled Micro Speed 1 takes higher priority over Micro Speed 2 Parameter Name Function Range D...

Page 67: ...e Default C03 01 Upper Limit 1 Speed Speed at Upper Limit input 0 00 150 00 Hz 6 00 C03 02 Upper Limit 1 UL1 Decel Time Decel time to Upper Limit Speed 0 0 25 5 sec 1 0 C03 03 Upper Limit 2 UL2 Stop T...

Page 68: ...alled a Klixon The Klixon is usually embedded in the motor windings and changes state when the motor reaches a certain temperature When a digital input H01 01 H01 07 56 or 57 is active the VFD will us...

Page 69: ...hoist s This will ensure that all hoists stop lifting if one hoist is overloaded 5 2 7 1 Load Check II Set Up C05 01 09 The Load Check set up procedure will quickly measure and calculate the current...

Page 70: ...5 sec 0 25 C05 05 LC Acceleration Margin Sets the margin for Load Check detection during acceleration A setting of 00 is the most sensitive 00 50 5 C05 07 LC Margin Sets the margin for Load Check dete...

Page 71: ...ral time used to smooth transitions 0 00 2 55 sec 0 05 C05 26 LC Delay Time Load Check delay time for transitions 0 00 2 55 sec 0 25 C05 27 LC Rev Dir Delay Minimum delay between Reverse to Forward tr...

Page 72: ...01 01 H01 07 13 Only available when A01 02 00 V f Parameter Name Function Range Default C06 01 Swift Lift Determines whether Swift Lift is enabled 00 02 00 00 Disabled 01 Enabled Automatic 02 Enabled...

Page 73: ...tep A01 04 03 or 04 If the system is using 2 Step or 3 Step Infinitely Variable as the Speed Reference use the following formula to adjust B02 01 Reference Upper Limit B02 01 60 Hz x 100 E01 04 1 Set...

Page 74: ...et the terminal gain multiplier for H03 03 or H03 11 This is done so that the maximum normal running speed will be 60 Hz with the new E01 04 setting Use one of the above equations to determine the cor...

Page 75: ...0 300 150 C07 03 Forward Regen Torque Limit Regenerative torque limit at FORWARD 000 300 180 C07 04 Reverse Regen Torque Limit Regenerative torque limit at REVERSE 000 300 180 C07 05 Torque Limit Gain...

Page 76: ...s 0 5 0 00 Disabled 05 Serial C09 03 DIO Terminal 1 00 FF 0F C09 04 DIO Terminal 2 00 FF 0F C09 05 DIO Terminal 3 00 FF 0F C09 06 DIO Terminal 4 00 FF 0F C09 07 DIO Terminal 5 00 FF 0F C09 08 DIO Term...

Page 77: ...then program an MFDO H02 xx 37 U01 52 will display the maintenance timer accumulator Setting C12 05 00 will disable this function When the pre determined time has been reached C12 05 the digital outpu...

Page 78: ...Function and Inching Repeat NOTE C13 01 did not expire during the second inch forward command Parameter Name Function Range Default C13 01 Inch Run Time Inching Control run time 0 00 2 55 sec 1 00 C13...

Page 79: ...the IMPULSE G Mini controls motor deceleration according to the Decel Time setting until output frequency reaches the DC Injection Braking Start Frequency D01 01 setting Then the VFD output is turned...

Page 80: ...no load current value E02 03 0000 1000 0000 D01 15 Mechanical Weakening Detection Speed Level Changes the DC Injection braking reference one second after start Disabled when set to zero 000 100 050 Pa...

Page 81: ...n gain increases motor torque but an excessive increase may cause the following VFD fault trips due to motor overexcitation and or Motor overheat or excessive vibration Increase the torque compensatio...

Page 82: ...y setting H01 01 H01 07 65 NOTE This function is only available when using Braketronic A01 03 06 Figure 5 24 Dwell Function Parameter Name Function Range Default D08 01 Dwell Reference Start Sets Dwel...

Page 83: ...REV run switching during deceleration to stop The S Curve function will add time to the acceleration and deceleration Total acceleration time from minimum frequency to maximum frequency Total decelera...

Page 84: ...rating 00 01 00 00 Heavy Duty 01 Normal Duty D10 02 Carrier Frequency Selection Carrier Frequency Selection 01 0F 01 01 2 kHz 02 5 0 kHz 03 8 0 kHz 04 10 0 kHz 05 12 5 kHz 06 15 0 kHz 07 Swing PWM1 0...

Page 85: ...Frequency Pattern Figure 5 26 E01 01 Input Voltage Factory setting is 230 230V units or 460 460V units Setting E01 11 E01 13 0 means it s not used An OPE10 error will occur if the following condition...

Page 86: ...Maximum Frequency 20 0 150 0 Hz E01 05 Max Voltage Maximum Voltage 0 0 510 0 V E01 06 Base Frequency Motor Base Frequency 0 0 150 0 Hz E01 07 Mid Frequency A Midpoint Output Frequency A 0 0 150 0 Hz E...

Page 87: ...0 0 D 75 0 200 0 50 0 25 17 0 1 1 11 0 0 0 0 0 0 0 E 90 0 230 0 60 0 30 19 6 1 3 12 7 0 0 0 0 0 0 US V f F FF 60 0 230 0 60 0 3 0 19 6 1 3 12 7 0 0 0 0 0 0 Euro V f F FF 50 0 200 0 50 0 2 5 17 0 1 3...

Page 88: ...0 0 0 0B 3 50 0 400 0 50 0 2 5 34 1 1 1 22 1 0 0 0 0 0 0 0C 50 0 400 0 50 0 2 5 38 1 1 1 26 1 0 0 0 0 0 0 0D 75 0 400 0 50 0 2 5 34 1 1 1 22 1 0 0 0 0 0 0 0E 90 0 460 0 60 0 3 0 39 2 1 3 25 4 0 0 0 0...

Page 89: ...er of poles in motor 02 48 04 E02 05 Terminal Resistance Motor terminal resistance 0 000 65 000 E02 06 Leakage Inductance Motor Leakage Inductance 0 0 40 0 E02 07 Saturation Comp 1 Core Saturation Com...

Page 90: ...Stop by B05 08 03 Alarm Only F01 03 Operation at Overspeed Stopping Method for PG Overspeed 00 03 01 00 Decel to Stop by B05 02 01 Coast to Stop 02 Fast Stop by B05 08 03 Alarm Only F01 04 Operation...

Page 91: ...Only During Run F06 03 EF0 Fault Action Stopping method when an EF0 fault occurs 00 04 01 00 Decel to Stop 01 Coast to Stop 02 Fast Stop 03 Use B03 03 Method 04 Alarm Only F06 08 Comm Parameter Inita...

Page 92: ...5 1 F07 04 IP Address 4 IP Address 4 0 255 20 F07 05 Subnet Mask 1 Subnet Mask 1 0 255 255 F07 06 Subnet Mask 2 Subnet Mask 2 0 255 255 F07 07 Subnet Mask 3 Subnet Mask 3 0 255 255 F07 08 Subnet Mask...

Page 93: ...he Ethernet IP voltage setting monitor 15 15 0 0 F07 22 Ethernet Time Scale Sets the scaling factor for the Ethernet IP time setting monitor 15 15 0 0 F07 23 to F07 32 DOA116 1 to 10 Dynamic parameter...

Page 94: ...g for S3 00 81 00 H01 04 Terminal S4 Select Setting for S4 00 81 01 H01 05 Terminal S5 Select Setting for S5 00 81 0F H01 06 Terminal S6 Select Setting for S6 00 81 0F H01 07 Terminal S7 Select Settin...

Page 95: ...eat Inch Repeat 78 1A Acc Dec 2 Acceleration and Deceleration Time Changeover 2 using B05 03 and B05 04 61 1B Acc Dec 3 Acceleration and Deceleration Time Changeover 3 using B05 12 and B05 13 61 1C Ac...

Page 96: ...Open Reset run command use stopping method B03 03 display oL8 Klixon Alarm on Keypad 68 58 Brake Answer back Generates BE0 BE4 BE5 alarm or fault conditions C08 04 C08 11 75 59 Alternate Upper Frequen...

Page 97: ...al fault response must be selected The table below shows the possible selections for an external fault response Table 5 6 External Fault Response Selection 1 N O normally open contact N C normally clo...

Page 98: ...ter Ready Closed when not in a fault state 07 DC Bus Undervolt Closed when DC Bus voltage drops below UV trip point 08 BaseBlk N O Closed when the VFD is not outputing voltage 09 Frequency Reference S...

Page 99: ...LOW DOWN or Lower Limit STOP is input 67 37 Maintenance Closed when the timer reaches C12 05 77 39 Drive Enable Closed when drive enable is active 3A Overheat Pre Alarm Time Limit Closed when OH Pre A...

Page 100: ...torque L06 02 for longer than L06 03 time 114 118 Inverse Torque Detect 2 N O Open when torque L06 05 114 119 Inverse Torque Detect 2 N C Closed when torque L06 05 114 11A Inverse Forward Direction O...

Page 101: ...Upper Limit STOP or Lower Limit SLOW DOWN or Lower Limit STOP is input 67 137 Inverse Maintenance Open when the timer reaches C12 05 77 139 Inverse Drive Enable Open when drive enable is active 13A I...

Page 102: ...everse Torque Limit 12 Regen Torque Limit 15 FWD REV Torque Limit 1F Not Used Not used H03 03 Terminal A1 Gain Gain multiplier for Terminal A1 analog input signal 999 9 999 9 100 0 H03 04 Terminal A1...

Page 103: ...y time constant between Terminals A1 and A2 0 00 2 00sec 0 03 Parameter Name Function Range Default H04 01 Terminal AM Select Assigns one of the following functions for analog output Terminal AM 0 154...

Page 104: ...No parity 01 Even parity 02 Odd parity H05 04 Communication Error Stopping Method Determines stopping method after a serial fault occurrence 00 03 04 00 Decel to Stop 01 Coast to Stop 02 Fast Stop 03...

Page 105: ...he function of the Pulse Input Terminal RP 00 03 00 00 Frequency Reference 03 Encoder Feedback H06 02 Pulse Input Scaling Sets the number of pulses equal to the maximum output frequency 1 000 32 000 H...

Page 106: ...preventing excessive overheating in the motor As long as the VFD is powered up it continues to calculate the motor temperature When operating several motors with one VFD use the internal thermal prot...

Page 107: ...op by B03 03 Method L01 04 Motor Overheat Fault Selection Operation when the motor temperature analog input exceeds the OH4 fault level 2 34V H03 02 or 10 0E 00 03 03 00 Decel to Stop 01 Coast to Stop...

Page 108: ...after power resumes 0 1 5 0 sec Varies L02 04 Power Loss V F Ramp Time Voltage recovery time after speed search is complete 0 0 5 0 sec Varies L02 05 PUV Detection Level Under voltage fault detection...

Page 109: ...eleration is disabled The VFD increases the output frequency at the set acceleration rate If the acceleration rate is too fast for the load condition the VFD may trip on overcurrent OC or overload OL...

Page 110: ...quation Figure 5 29 Stall Prevention Constant HP Limit Sets a function to prevent stalling during an overload condition while running at constant speed Parameter Name Function Range Default L03 03 Sta...

Page 111: ...ing Setting Description 00 Disable Stall prevention current limit during running is disabled 01 Decel Time 1 Stall prevention current limit during running is enabled factory default When the VFD outpu...

Page 112: ...is enabled using MFDO H02 xx 4 Contact closes at start Contact opens when accelerating U01 02 L04 01 L04 02 Contact closes again when decelerating U01 02 L04 01 Parameter Name Function Range Default...

Page 113: ...and frequency detection functions The detection level is effective during both FWD and REV operation 0 0 150 0 Hz 0 0 L04 02 Speed Agree Width Sets the detection width for speed agree 1 and frequency...

Page 114: ...ects whether detection generates an alarm or a fault 00 08 00 00 Disable 01 Overtorque At Speed Agree Alarm 02 Overtorque At Run Alarm 03 Overtorque At Speed Agree Fault 04 Overtorque At Run Fault 05...

Page 115: ...At Run Fault 05 UT At Speed Agree Alarm 06 UT At Run Alarm 07 UT At Speed Agree Fault 08 UT At Run Fault Setting Description 00 Torque detection is disabled default 01 Overtorque detection is enabled...

Page 116: ...ng Alarm 02 Speed unsigned L06 09 Continue Running Alarm 03 Speed signed L06 09 Stop Protection 04 Speed unsigned L06 09 Stop Protection 05 Speed signed L06 09 Continue Running Alarm 06 Speed unsigned...

Page 117: ...layed on keypad 05 Derated Operation Operation continues but derates the frequency based on L08 19 L08 05 Input Phase Loss Selection Input phase loss detection 00 01 01 00 Disabled 01 Enabled L08 06 I...

Page 118: ...y when current exceeds 110 of rated 00 01 01 00 Disabled 01 Enabled L08 19 Overheat Pre Alarm Frequency Reduction Rate Specifies the frequency reference reduction gain at overheat pre alarm when L08 0...

Page 119: ...1 Reset Fault Select 1 0000 FFFF 0001 L09 05 Auto Reset Flt Sel 2 Reset Fault Select 2 0000 FFFF E000 L09 06 Output Contact MC MB MA Select Fault contact operation during reset attempts 00 01 01 00 N...

Page 120: ...0 0 0 0 0 1 1 L09 04 E F 0 L F P F U T 1 O H 1 S C O V G F O C U V 3 U V 2 U V 1 HEX E 0 8 0 Binary 1 1 1 0 0 0 0 0 1 0 0 0 0 0 0 0 L09 05 B E 1 B E 2 C O F F B L O L 1 O L 2 O T 1 O T 2 C E C A L L E...

Page 121: ...he output frequency accordingly If the system is hunting increase the OLV Stabilization Level N02 05 by one until the load stabilizes Both D03 02 and N02 02 will be incremented or decremented accordin...

Page 122: ...No 05 45 113 No 06 50 125 No 07 55 138 No 08 60 150 No 09 65 163 No 0A 70 175 No 0B 75 188 No 0C 80 200 No 0D 85 213 No 0E 90 225 No 0F 95 238 No 10 100 250 No 11 105 263 No FF Note 1 Note 1 Yes NOTE...

Page 123: ...ows the viewing of four monitor variables They are Fref Fout Iout and User Selected monitor This user selected monitor can be selected from the following table Parameter Name Function Range Default O0...

Page 124: ...e Modbus 420 Output Frequency Reference decimal 421 Run Command Selection Results 422 Modbus Communication Reference 423 Not Used 601 Motor Secondary Current lq 602 Motor Excitation Current ld OLV ONL...

Page 125: ...r Name Function Range Default O02 01 Local Remote Key Sets Local Remote Key Operation 00 01 00 00 Disable 01 Enable O02 02 Stop Key Operation Sets Stop key Operation 00 02 00 00 Coast to Stop 01 Decel...

Page 126: ...otor operated potentiometer M O P by setting this parameter 00 01 00 00 Disabled ENTER Key Required Note This feature cannot be used in conjunction with infinitely variable speed control 01 Enabled EN...

Page 127: ...ors maintenance time displayed in U04 05 as a percentage of the total expected performance life 000 150 000 O03 07 Pre Charge Relay Maintenance Setting Pre Charge Relay maintenance time displayed in U...

Page 128: ...Current VFD Output Current A U01 04 Control Method Displays the value of A01 02 U01 05 Motor Speed Motor Speed OLV only Hz U01 06 Output Voltage VFD Output Voltage Reference VAC U01 07 DC Bus Voltage...

Page 129: ...01 39 Modbus Communication Error Displays content of Modbus error U01 52 Maintenance Timer Hours since last timer reset hr U01 54 Pulse Monitor Displays the pulse train input RP frequency Hz U01 64 LC...

Page 130: ...was detected VAC U02 08 DC Bus Voltage Fault DC Bus voltage when fault was detected VDC U02 09 Output Power Fault Output power when fault was detected HP kW U02 11 Input Terminal Status Fault Input te...

Page 131: ...nt fault U03 11 Elapsed Time 1 Elapsed time of most recent fault U03 12 Elapsed Time 2 Elapsed time of second most recent fault U03 13 Elapsed Time 3 Elapsed time of third most recent fault U03 14 Ela...

Page 132: ...o monitor parameters U04 10 and U04 11 kWh U04 11 kWh Upper 5 Digits MWh U04 12 CPU Resources Used Displays the amount of space being used in the CPU U04 13 Peak Hold Current Displays the highest curr...

Page 133: ...e Vq for the q axis V U06 06 Output Voltage Reference Vd Output voltage reference Vd for the d axis V U06 07 ACR q Output Displays the output value for current control relative to motor secondary curr...

Page 134: ...xt run command Alarm Warning Brake does not set operation continues ALM indicator LED flashes alarm code flashes brake contact output terminals MC MB MA stay activated 6 1 2 Motor Faults and Correctiv...

Page 135: ...nning the multi function input brake answer back is lost 1 Check brake answer back circuit 2 Check terminal status U01 10 BE4 flashing Brake Answer 1 Brake Answer Back Brake not Released At Start Brak...

Page 136: ...ncorrectly due to noise etc 1 Cycle power to the VFD 2 Replace the VFD CPF16 Clock Fault Standard clock error 1 Cycle power to the VFD 2 Replace the VFD CPF17 Timing Fault A timing error occurred duri...

Page 137: ...erminal S5 U01 10 EF6 External Fault 6 External fault occurs on Terminal S6 1 Check H01 06 for proper programming 2 Check the condition for input terminal S6 U01 10 EF7 External Fault 7 External fault...

Page 138: ...uce the ambient temperature oH1 Heatsink MaxTemp Overheat Fault There are two situations that result in an overheat fault The first occurs when the measured heat sink exceeds 105 C The second is a res...

Page 139: ...k for proper programming of L06 02 and L06 03 OT2 Overtorque Det 2 Overtorque Detection Level 2 Fault Defined by L06 05 Alarm default defined by L06 04 1 Check for proper programming for L06 05 and L0...

Page 140: ...motor coupling Uv Flashing DC Bus Undervolt Undervoltage Fault Undervoltage status occurs for more than 2 sec during STOP Input voltage drops below 190V DC or less for 230V AC class 380V DC or less fo...

Page 141: ...e parameter setting Er 08 Rated Slip Rated Slip Fault Auto tuning is not completed within the expected time The auto tuning is outside the parameter setting Er 09 Accelerate Acceleration Fault rotatin...

Page 142: ...charge Resistor Across the Resistors 100 or less Output Transistors 2 3 T1 7 100 Approximately 0 5V T2 T3 T1 T2 T3 T1 Infinite OL Displayed T2 T3 T1 T2 T3 Braking Diode B2 B1 10 0 5 V B1 B2 Infinite O...

Page 143: ...to the diode check Figure 6 1 Braking Circuit Step No Ohmmeter Positive Lead Ohmmeter Negative Lead Expected Reading Analog Meter Expected Reading Digital Meter 1 Connect to B2 Connect to B1 10 Ohms...

Page 144: ...o control board A01 06 Password 1 0000 0000 9999 47 A01 08 Password 2 0000 0000 9999 47 B01 01 Frequency Reference 1 15 00 0 00 150 00 Hz 49 B01 02 Frequency Reference 2 30 00 0 00 150 00 Hz 49 B01 03...

Page 145: ...e 1 Lower Limit 2 0 0 0 110 0 51 B02 04 Alt Upper Limit 100 0 0 0 110 0 51 B03 01 Reference Source 01 00 04 52 00 Keypad 01 Terminals 02 Modbus Communication 03 Option PCB 04 Pulse Input B03 02 Run So...

Page 146: ...cel Decel Units 01 00 01 61 00 Unit of 0 01 Seconds 01 Unit of 0 1 Seconds B05 10 Accel Decel Switch Frequency 120 0 0 0 150 0 Hz 61 B05 11 Switch Frequency Compare 01 00 01 61 00 Lower Switch Frequen...

Page 147: ...ction LL2 UL2 02 00 02 67 00 Decel to Stop 01 Coast to Stop 02 Use B03 03 Stopping Method C03 08 Limit Action UL3 04 00 05 67 00 Decel to Stop Alarm 01 Coast to Stop Alarm 02 Use B03 03 Stopping Metho...

Page 148: ...000 000 160 70 C05 25 LC Integral Time 0 05 0 00 2 55 sec 70 C05 26 LC Delay Time 0 25 0 00 2 55 sec 70 C05 27 LC Rev Dir Delay 0 0 0 0 25 5 sec 71 C05 28 LC Rev Dir Freq 30 0 0 0 60 0 Hz 71 C06 01 Sw...

Page 149: ...F 76 C09 15 DIO Terminal 13 0F 00 FF 76 C09 16 DIO Terminal 14 0F 00 FF 76 C09 17 DIO Terminal 15 0F 00 FF 76 C09 18 DIO Terminal 16 0F 00 FF 76 C12 01 Brake Jog Delay 0 0 0 0 100 0 sec 76 C12 02 Brak...

Page 150: ...lay Time 2 150 0 10000 ms 81 D08 01 Dwell Reference Start 0 0 0 0 150 0 Hz 82 D08 02 Dwell Time Start 0 0 0 0 10 0 sec 82 D08 03 Dwell Reference Stop 0 0 0 0 150 0 Hz 82 D08 04 Dwell Time Stop 0 0 0 0...

Page 151: ...50 00 Hz 86 E01 08 Mid Voltage A 0 0 255 0 0 0 510 0 V 86 E01 09 Min Frequency 0 00 150 00 Hz 86 E01 10 Min Voltage 0 0 255 0 0 0 510 0 V 86 E01 11 Mid Frequency B 0 00 150 00 Hz 86 E01 12 Mid Voltage...

Page 152: ...Coast to Stop 06 run Fast Stop by B05 08 07 run Alarm Only Dev 1 and Dev 2 Alarm F01 08 Overspeed Detection Level 105 00 120 90 F01 09 Overspeed Detection Time 0 0 0 0 2 0 sec 90 F01 10 Excessive Spe...

Page 153: ...alue F06 32 Profibus Map Select 00 00 05 92 00 PPO Type 01 Conventional 02 PPO Bit 0 03 PPO Enter 04 Conventional Bit 0 05 PPO Bit 0 Enter F07 01 IP Address 1 192 0 255 92 F07 02 IP Address 2 168 0 25...

Page 154: ...bps 101 10 100 Mbps 102 100 10 Mbps F07 16 Comm Loss Timeout 0 0 0 0 30 0 93 F07 17 Ethernet Speed Scale 00 15 15 93 F07 18 Ethernet Current Scale 00 15 15 93 F07 19 Ethernet Torque Scale 00 15 15 93...

Page 155: ...r Limit 2 N C 0C Lower Limit 1 N C 0D Lower Limit 2 N C 0E M Speed Gain 1 0F Not Used 10 M Speed Gain 2 12 Weight Limit N C 13 Swift Lift 14 Alternate Torque Limit Gain 15 Forward Jog 16 Reverse Jog 1...

Page 156: ...ance Reset 5B BE6 Up Speed Limit 5F Phantom Stop N C 62 Weight Limit N O 63 Phantom Stop N O 65 Dwell Enable 69 LC Disable 70 Torque Detection Enable 80 Forward Run 81 Reverse Run H01 02 Terminal S2 S...

Page 157: ...00E Fault 00F Not used 010 Minor Fault 011 Reset Command Active 012 Timer Output 013 Freq Fout Agree 2 014 Freq Set Agree 2 015 Frequency Detect 3 016 Frequency Detect 4 017 Torque Detect 1 N C 018 T...

Page 158: ...erse Keypad Reference 10A Inverse Local Operation 10B Inverse Torque Detect 1 N O 10D Inverse DB Overheat 10E Inverse Fault 110 Inverse Minor Fault 111 Inverse Reset Command Active 112 Inverse Timer O...

Page 159: ...e H02 01 for selections 00F 000 1FF 98 H02 03 Output Terminal P2 Select See H02 01 for selections 00F 000 1FF 98 H03 01 Terminal A1 Signal Select 00 00 102 00 0 to 10 VDC H03 02 Terminal A1 Select 00...

Page 160: ...12 Terminal A2 Bias 0 00 999 9 999 9 103 H03 13 Analog Input Filter Time Constant 0 03 0 00 2 00 sec 103 H04 01 Terminal AM Select 102 101 162 103 101 Frequency Reference 102 Output Frequency 103 Outp...

Page 161: ...munication Error Detection Select 01 00 01 104 00 Disable 01 Enable H05 06 Transmit Wait Time 05 05 65 ms 104 H05 07 RTS Control Select 01 00 01 104 00 Disable 01 Enable H05 09 Communication Error Det...

Page 162: ...L01 03 Motor Overheat Alarm Selection 03 00 04 107 00 Decel to Stop Alarm 01 Coast to Stop Alarm 02 Fast Stop by B05 08 Alarm 03 Alarm Only OH3 Flashes 04 Stop by B03 03 Stopping Method Alarm L01 04...

Page 163: ...21 Deceleration Calculation Gain A01 02 0 00 200 00 L03 23 Automatic Stall Prevention Selection During Run 00 00 01 112 00 Sets the level to L03 04 throughout the entire frequency range 01 Automatica...

Page 164: ...ult L06 02 Torque Detection 1 Level 150 0 300 115 L06 03 Torque Detection 1 Time 0 1 0 0 10 0 sec 115 L06 04 Torque Detection 2 Level Select 00 00 08 115 00 Disabled 01 Overtorque Speed Agree Alarm 02...

Page 165: ...0 0 110 0 116 L06 10 Mechanical Weakening Detection Time 0 1 0 0 10 0 sec 116 L06 11 Mechanical Weakening Start Time 0 0 65535 hrs 116 L08 02 Overheat Pre Alarm Level 95 50 130 C 117 L08 03 Overheat P...

Page 166: ...tion 01 Side By Side 02 NEMA 1 Standard 03 Finless L08 41 High Current Alarm Selection 00 00 01 118 00 Disable 01 Enable L09 01 Auto Reset Select 01 00 01 119 00 Disable 01 Enable L09 02 Auto Reset At...

Page 167: ...l A1 Level 116 Terminal A2 Level 120 Output Frequency After Soft Start 128 CPU ID 134 OPE Detected 139 Modbus Comm Error Code 152 Maintenance Timer 154 Input Pulse Monitor 401 Cumulative Operation Tim...

Page 168: ...q Output OLV ONLY 608 ACR d Output OLV ONLY 620 Frequency Reference Bias Up Down2 621 Offset Frequency O01 02 Power On Monitor 03 01 05 124 01 Frequency Reference U01 01 02 Forward Reverse 03 Output F...

Page 169: ...M 63 2005 G M 65 2008 G M 66 2011 G M 68 2017 G M 6A 2025 G M 6B 2033 G M 6D 2047 G M 6E 2060 G M 91 4001 G M 92 4002 G M 93 4003 G M 94 4004 G M 95 4005 G M 96 4007 G M 97 4009 G M 99 4014 G M 9A 40...

Page 170: ...1 Reset O03 14 Clear Count History 00 00 03 127 00 Not Clear 01 Clear AC Count 02 Clear OL LC Count 03 Clear Both Counts T01 01 Tuning Mode Select 02 00 02 03 48 00 Rotating Auto Tune OLV 02 Stationar...

Page 171: ...2 05 Output Current Fault A 130 U02 06 Motor Speed Fault OLV Only Hz 130 U02 07 Output Voltage Fault VAC 130 U02 08 DC Bus Voltage Fault VDC 130 U02 09 Output Power Fault HP kW 130 U02 10 Torque Refer...

Page 172: ...lay Maintenance 132 U04 07 IGBT Maintenance 132 U04 08 Heatsink Temperature C 132 U04 10 kWh Lower 4 Digits kWh 132 U04 11 kWh Upper 5 Digits kWh 132 U04 12 CPU Resources Used 132 U04 13 Peak Hold Cur...

Page 173: ...d by E01 03 Value depends on VFD model Default value depends on control method U06 07 ACR q Output 133 U06 08 ACR d Output 133 U06 20 Frequency Reference Bias Up Down2 133 U06 36 GAIA Communication Er...

Page 174: ...standards IEC EN 61800 3 2004 A1 2012 and it complies with the EMC directive 2014 30 EU Since the device is intended exclusively for commercial applications it is not subject to the requirements of th...

Page 175: ...al November 2020 Page 175 Figure B 2 Installation Method 5 Ground the largest possible surface area of the shield to the metal conduit when using braided shield cable Magnetek recommends using a cable...

Page 176: ...IMPULSE G Mini Technical Manual November 2020 Page 176 Three Phase 230 460 V Class Figure B 4 EMC Filter and VFD Installation for CE Compliance Three Phase 230 460 V Class...

Page 177: ...6 71 x 169 x 40 2 0 x 6 1 51 x 156 M4 M5 2003 FS23637 8 07 7 3 0 88 0 4 2 8 x 6 7 x 1 6 71 x 169 x 40 2 0 x 6 1 51 x 156 M4 M5 2005 FS23637 8 07 7 3 0 88 0 4 2 8 x 6 7 x 1 6 71 x 169 x 40 2 0 x 6 1 5...

Page 178: ...1 x 169 x 45 3 6 x 6 1 91 x 156 M4 M5 4004 FS23639 10 07 10 1 54 0 7 4 4 x 6 7 x 1 8 111 x 169 x 45 3 6 x 6 1 91 x 156 M4 M5 4005 FS23639 10 07 10 1 54 0 7 4 4 x 6 7 x 1 8 111 x 169 x 45 3 6 x 6 1 91...

Page 179: ...EMC Filter Dimensions DC Link Chokes for EN 61000 3 2 Compliance Table B 3 DC Link Chokes for Harmonic Reduction NOTE DC link chokes are not required for other models to comply with EMC VFD Model G M...

Page 180: ...3849 1 2008 AC 2009 Cat 3 PL d EN 61800 3 2004 A1 2012 EN 61800 5 1 2007 EN 61800 5 2 2007 SIL2 EN 61000 6 2 2005 The Technical Construction File is maintained at Columbus McKinnon Corporation 13830 B...

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Page 182: ...IMPULSE G Mini Adjustable Frequency Crane Controls Technical Manual November 2020...