Magnetic Autocontrol MPR 112, Operation And Installation Instructions Manual

Page 1: ...page 1 72 Operation and Installation Instruction Retractable Flap Barrier Model MPR 112 www MagneticPedestrian com 800 878 7829 Sales MagneticPedestrian com...

Page 2: ...and lane widths 15 4 Mounting and installation 17 4 1 Foundation 17 4 2 Access Doors 20 4 3 Mounting 21 5 Electrical Connection 22 5 1 Overview 22 5 2 Wiring diagrams 24 6 Access Control Devices 26 7...

Page 3: ...1 page 3 72 Version 01 9 Maintenance 62 10 5 Wing replacement 62 10 6 Motor replacement 64 10 7 Software up date 65 10 Technical Support 68 11 Spare Parts and Accessories 68 11 Warranty 68 12 Disposal...

Page 4: ...Hz 50 60 50 60 50 60 Gate open power consumption current W A 40 0 3 35 0 3 80 0 47 Gate closed power consumption current W A 45 0 3 35 0 3 117 0 7 Max peak in operation 30 ms W A 140 0 85 140 0 85 65...

Page 5: ...copic 6 Telescopic to Telescopic Voltage A 230V 50Hz C 115V 60Hz Module A End module left B End module right C Center module right D Center module left E Change over module right pass 520 960mm F Chan...

Page 6: ...ig 1 1 Lane configuration Combination is valid for the following housing widths 200 mm 250 mm 280 mm Combination is valid for the following housing widths 250 mm to 280 mm Lanes Lanes A D F Module no...

Page 7: ...liability and warranty is declined by the manufacturer in the case of incorrect use and use for purposes other than intended by the design 2 2 Intended use The Magnetic pedestrian retractable MPR sha...

Page 8: ...injury The description of the situation is followed by measures of avoid ance Please read and observe the given instructions very carefully CAUTION This Symbol indicates a potentially hazardous situa...

Page 9: ...te the equipment without effective anchoring to the foundation A main supply power circuit breaker must be installed This operating manual and any other additional information must be kept in a for al...

Page 10: ...ver system provides a high duty cycle The patented MHTM Direct Drive technology does not require gears of clutches of any kind resulting into a maintenance free op eration In the event of a power fail...

Page 11: ...um test Dynamic front Impact test 3 3 1 Static test The simulation shows the stability of the wing for static acting forces as shown into the pictures below The Linear Actuator increased the force unt...

Page 12: ...the pendulum was loaded with different weights at its end Further the pendulum was positioned in exact horizontal posi tion 90 and has been dropped down So the bar falls down by its self weight and h...

Page 13: ...e tests are determined according to the gate standard DIN EN 12453 with the prescribed measuring instrument The test was made in three different positions nearly completely driven out approx half driv...

Page 14: ...3 4 Dynamic test impact force of wing at status 1 2 extended on the load cell soft flap shown 3 3 4 Overview closing times Housing type Wing material Speed 250 Acrylic wing approx 350 ms 250 PUR wing...

Page 15: ...are 200 mm 250 mm and 280 mm The standard lane widths are 520 mm or 960 respectively 990 mm depending on the distance between the flaps 50 or 80 mm We also offer custom lane and housing widths Please...

Page 16: ...extended flap width 50 mm flap gap Fig 3 6 Definition of direction right left NOTE Right and Left are defined by the positioning of the Motor to the shorter housing side According to the position of...

Page 17: ...g for access control and or other pe ripheral equipment is the installer s responsibility Conduit pipes with different diameters for low and high voltage cables as per Electrical code must be installe...

Page 18: ...2 Foundation plan housing arrangement with MBC Controllers For the definition of Passage DG refer to description on page 16 MBC Lane Controller Housing width 200 mm A 1400 mm B 250 mm C DG 200 mm Hou...

Page 19: ...the definition of Passage DG refer to description on page 16 NOTE When arranging further MPR units the same systematic applies as described in Fig 4 1 to Fig 4 3 MBC Lane Controller Housing widths 200...

Page 20: ...72 Version 01 4 2 Access Doors The motor as well as the drive and control units are located behind the hinged housing doors Access is granted to authorized people by using the key supplied with the re...

Page 21: ...per installation Please make use of the mounting hardware included in the delivery Fig 4 5 MPR mounting with U profile 1 MPR housing 2 concrete fundament 3 nut split washer plain washer 4 masonry anch...

Page 22: ...Version 01 5 Electrical Connection 5 1 Overview CAUTION The connection of the electrical mains may be accomplished only by an electrical specialist Fig 5 1 Electrical Connection B1 safety PE beam rig...

Page 23: ...1E 5721 07 2006 MPR112_1 page 23 72 Version 01 Fig 5 2 Electrical Connection top view Display right Display left Entrance Secured zone Exit None secured zone Safety Safety Rx B4 Rx B2 B6 Rx B1 B5 Rx B...

Page 24: ...Electrical Connection 581E 5721 07 2006 MPR112_1 page 24 72 Version 01 5 2 Wiring diagrams Fig 5 3Wiring diagram 1...

Page 25: ...Electrical Connection 581E 5721 07 2006 MPR112_1 page 25 72 Version 01 Fig 5 4 Wiring diagram 2...

Page 26: ...n 01 6 Access Control Devices When installing access control devices the following measures for mounting has to be considered Fig 6 1 Mounting instructions for access control device Maximum allowed di...

Page 27: ...rrier zone WARNING Before the initial operation it has to be ensured that all mechanical work and electrical installation has to be carried through correctly In case of non observance there is a risk...

Page 28: ...to plus respectively minus This is done by a bridge of 0 and 24 V or by an external switch For details refer to schematic Fig 8 5 page 57 Point 2 Determination of potential at input COM2 7 terminal3 T...

Page 29: ...2 to 7 have one common connection which can be linked alternatively by GND or 24 V Thus it is possible to switch the in puts active high or low The input 1 is double pole which means independent from...

Page 30: ...MPR112_1 page 30 72 Version 01 8 1 2 Hardware relay outputs The relay outputs 1 to 6 are connected to one plug in connector Several groups are summarized in order to economize connecting terminals Fig...

Page 31: ...hey can be used also for special functions The outputs are MOSFET drivers the inputs are opto isolated The in puts are on one side on the internal GND potential and thus may not be led out from the ho...

Page 32: ...n right e g card reader Input 4 Clearance gate left Input 5 Clearance gate right Input 6 Safety PE left 1 Input 7 Safety PE right 1 Input 8 Logic PE left Input 9 Logic PE right Input 1 Input Emergency...

Page 33: ...as personal security Logic inversed means signal as long as the beam is free Fail safe active Input 7 Safety PE right Controlling of the safety area as personal security Logic inversed means signal as...

Page 34: ...r passage right Relay 4 Counting pulse output Relay 5 Inhibit card reader left Relay 6 Inhibit card reader right MOSFet output 1 GED left red MOSFet output 2 GED left green MOSFet output 3 GED right r...

Page 35: ...as long as the gate is ready for the pas sage Relay 3 Ready for passage right Gives a permanent signal as long as the gate is ready for the pas sage Relay 4 Count impulse After a passage detection the...

Page 36: ...d Display right green This output controls the green arrow at right GED 8 2 4 Function of the diagnostic display The 7 segment display is designed for purpose of convenient diag nostics It indicates v...

Page 37: ...eserved 10 13 PE beams permanent covered yes 20 CRC error Flash memory No 21 Wrong application software in servo controller download necessary No 22 Wrong application software version in servo control...

Page 38: ...ter power on except for DIP 7 8 3 1 DIP switch 1 Pulse Storage If the pulse storage is switched off the MPR will be opened due to a pulse released at one of the both opening inputs Any following pulse...

Page 39: ...4 steps DIP 3 DIP 4 Safety delay time Off Off 0 s On Off 1 s Off On 2 s On On 3 s 8 3 4 DIP switch 5 and 6 Hold open time The hold open time is a defined period during the MPR is ready for passage af...

Page 40: ...ecting the program mode it is determined which control pro gram starts after power on and reset DIP 9 DIP 10 Programme mode Off Off Reserved On Off MPR Mode 2 Off On Mode 3 KPR Mode On On Reserved 8 3...

Page 41: ...nal the wings try to close If the PE beams are covered before receiving the closed position the wings can either retract or continue closing operation DIP 13 Retract Off Wings continue the closing pro...

Page 42: ...plications DIP 16 Reserve Off Not used On Not used Hold Open time The hold open time is displayed as countdown in 1 s steps If the rest hold open time is above 9 s the display shows a special charac t...

Page 43: ...lways in status closed except Emergency and fully free if no opening pulses are interpreted closed mode Mode 2 allows the following setup Emergency Out of service Entry Exit Bi directional Free Entry...

Page 44: ...Output Inhibit card reader left is on Direction right exit Barrier End Display right shows green arrow Opening input impulse right is ignored PE beam card reader right ignored Output ready for passage...

Page 45: ...Directional beams are active and evaluated based on the walk through direction r f p l is being controlled I c r l is off Direction right exit Barrier End Display shows RED CROSS Opening input Right...

Page 46: ...splay shows GREEN ARROW Opening input Right enabled Directional beams are active and evaluated based on the walk through direction r f p r is being controlled I c r r is off In case a person is trying...

Page 47: ...d display on the opposite side will change to a RED CROSS and all opening inputs from the opposite side are dis abled Upon successful completion of a walkthrough the end dis play changes to a GREEN AR...

Page 48: ...rrupting the light barrier before the card reader an OFF period of 2 s is set In this time no wrong way alarm occurs Becomes a Safety light barrier active during the clos ing time the time is after tr...

Page 49: ...rupting the light barrier before the card reader an OFF period of 2 s is set In this time no wrong way alarm occurs Becomes a Safety light barrier active during the clos ing time the time is after tri...

Page 50: ...r triggered This can be necessary because of a rolling suit case which is pulled afterwards Direction left entry Barrier End Display shows GREEN ARROW Opening input Right is activated Directional beam...

Page 51: ...r triggered This can be necessary because of a rolling suit case which is pulled afterwards Direction left entry Barrier End Display shows GREEN ARROW Opening input Right is activated Directional beam...

Page 52: ...on This mode is used for free passage in both directions 8 4 11 Mode 2 Power off status In the power off status the motors are not energised The passage is free 8 4 12 Mode 2 Normal Operation Without...

Page 53: ...nt and every walkthrough decrements the count by one Therefore if the Input Count feature is active in Bidirectional mode the access control device can be used simultaneously from both directions The...

Page 54: ...ter stop has been exceeded If the minimum angle is not reached the control unit goes out of operation and acti vates an alarm Error 40 Homing Span Then a service engineer has to come at site and to ch...

Page 55: ...levers in neutral or they can be pushed open by a certain force in opening direction 8 5 3 Emergency Situation If during operation the emergency input is being activated the barrier goes immediately i...

Page 56: ...Functional description of MBC110 581E 5721 07 2006 MPR112_1 page 56 72 Version 01 8 6 MBC110 circuit diagrams Fig 8 4 MBC Connection diagram...

Page 57: ...Functional description of MBC110 581E 5721 07 2006 MPR112_1 page 57 72 Version 01 Fig 8 5 Logic Module MBC 110...

Page 58: ...ches are for scheduling the CAN Bus and cannot be changed Conversions and modifications to the control module are not permit ted If at any time you require to replace this controller e g in case of re...

Page 59: ...MMC 120 Controller 581E 5721 07 2006 MPR112_1 page 59 72 Version 01 Fig 9 2 MMC 120 Controller right side schema and DIP switch setting J1 DIP switch J1 right S1 OFF S2 OFF S3 OFF S4 OFF...

Page 60: ...MMC 120 Controller 581E 5721 07 2006 MPR112_1 page 60 72 Version 01 Fig 9 3 Wiring diagram power supply unit and PE beams...

Page 61: ...fail safe mode hence the PNP Output is switched on during normal operation and switched off when an object is detected In addition each light beam is monitored for proper operation Meaning that if a...

Page 62: ...any kind of maintenance work make sure that the main power supply is switched OFF If it is necessary to replace a wing proceed stepwise as follows Open the service door at the housing refer to chapte...

Page 63: ...dependence of the spare part status Insert the wing into the housing Fit the pivot point bolt of the wing bearing Connect lever and wing by the socket head screw Push the levers on the motor drive sha...

Page 64: ...as follows Open the service door at the housing refer to chapter 4 2 Access Doors on page 20 A free access to the driving compo nents must be ensured Hang out the return spring s See Fig 9 1 on page 6...

Page 65: ...ssible to update the software of the MBC and MMC control lers With MBC software versions 2 0 a new feature has been intro duced The program for the MMC 120 servo controllers is integrated in the MBC p...

Page 66: ...download the Software 1 First Step is to open the down load the latest Software version to the MBC controller This has to be done by using the M16C Flasher Software 1 Select the COM Port 2 Select the...

Page 67: ...ow c clearing d down load first Servo Controller b re booting first Servo Controller Than c d and b for the second servo Controller After both servo Controllers are finished you will see a rotating bl...

Page 68: ...warranty on its products which cov ers all mechanical and electrical components The following warranty details are valid 3 years after delivery 2 years after initial operation 170 000 MTBF electronic...

Page 69: ...rent materials stainless steel glass rubber etc and then disposed in an expert manner Electric and electronic equipment Electric equipment has to be sorted by different materials plastics metal toxic...

Page 70: ...he unit at the end of utilisation ensure those noxious and dangerous residues are disposed of in accordance with the regional regulations Based on the different material disposal must occur in a separ...

Page 71: ...er 20 Fig 4 5 MPR mounting with U profile 21 Fig 4 6 Holes for masonry anchor vertical and horizontal in middle 21 Fig 5 1 Electrical Connection 22 Fig 5 2 Electrical Connection top view 23 Fig 5 4 Wi...

Page 72: ...page 72 72 www MagneticPedestrian com 800 878 7829 Sales MagneticPedestrian com...

Page 73: ...ETIC TM 4 cover 5 6 7K06510 7 5527 5060 8 9 Bl 9 Bl 1 Anlagenbezeichnung Projekt Beginn Projektverantwortlicher Letzte nderung Letzter Bearbeiter Zuleitung Zeichnungsnummer Kunde Kommission Endkunde I...

Page 74: ...terminals Ort right right right left Seite 1 2 3 4 5 6 7 8 9 Seitenbenennung cover contents overview MPR right power supply light barrier MPR rechts Servo Controler MPR right Logik Modul MBC MPR left...

Page 75: ...MMC left Tx Rx security Tx Rx security Tx Rx security Tx Rx security entry insecure area exit secure area display right MBC MMC right B3 B4 B1 B5 B2 B6 B5 auxilary safety light barrier right option m...

Page 76: ...pply 230V AC 50Hz 10A 30V 42V 127 power supply 115 X1 1 S1 X1 L L 110 2 N N 0 PE PE X2 30 127 0 115 42 110 left 7 1 left PE 0 0 N PE X2 30V 0V 42V cable 2020 5160 42V left 7 1 left 1 1 0V left 7 2 lef...

Page 77: ...GNETIC TM 4 MPR rechts Servo Controler 5 6 7K06510 7 5527 5060 8 right 9 Bl 9 Bl 5 4 8 42V 8 0V_42V A2 Servo right Servo MMC120 X16 X17 CAN Bus RJ45 Patch cable left 7 0 left M_S_PK X14 J1 on 8 7 6 5...

Page 78: ...7 IN6 IN5 IN4 IN3 IN2 IN1 S1 on S2 off S3 off S4 off IN 24V 24V out IN 24V 24V 24V 24V out out out GND 13 left 7 9 left 3 2 6 12 5 11 4 10 left 7 9 left 3 1 3 9 2 8 1 7 left 7 9 left 3 3 6 input 5 Log...

Page 79: ...1 Patch cable resolver 1 2 3 right 4 1 PE cable 2020 5160 X2 42V right 4 4 1 1 0V right 4 4 1 2 R1 A1 2R2 25W Servo left 1 2 3 4 5 6 7 8 J1 on X14 X11 DIP adjustment S1 on S2 on S3 on S4 on CAN Bus RJ...

Page 80: ...ity light barrier right 9 IN7 security light barrier left 8 IN6 signals for clients enable right access 7 IN5 input enable left access 6 IN4 open pulse right 5 IN3 open pulse left 4 IN2 3 COM 2 IN1 em...

Page 81: ...510 7 5527 5060 8 terminals 9 Bl 9 Bl 9 24V R G com MMC GED left modul left X17 X2 1 2 3 4 1 2 3 4 42V 0V 24V 24V 24V 0V 0V 0V 1 2 1 2 4mm green yellow cable no Nr 2090 5084 2x2 5mm cable no 2020 5160...