Magnetic Autocontrol MPT-152, Operating Instructions Manual

Page 1: ...Operating instructions Full Height Turnstile MPT 152 Doc ID 5817 5812EN Version 01...

Page 2: ...on 01 Translation of the original operating instructions MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel 49 0 7622 695 5 Fax 49 0 7622 695 602 E Mail info ac magnetic com Internet...

Page 3: ...2 2 Changes and modifications 12 2 3 Operating personnel 13 2 3 1 Requirements 13 2 4 Operator s Responsibility 14 2 5 Personal protective equipment 15 2 6 Occupational safety and specific risks 15 2...

Page 4: ...osition 39 6 Electrical connection 40 6 1 Safety 40 6 2 Power supply connection and customer s connections 41 6 2 1 Connecting the power supply 41 6 2 2 Inputs and outputs customer 42 6 3 Connection d...

Page 5: ...age on the MBC 110 58 10 1 4 Error message motor control unit MMC 120 59 10 2 Downloading new software to logic controller MBC 110 61 11 Spare parts 62 12 Decommissioning disassembly and disposal 62 1...

Page 6: ...Full Height Turnstile MPT 152 6 5817 5812EN Version 01...

Page 7: ...ntion regulations valid at the barrier s area of application and general safety regulations have to be complied with Carefully read the operating instructions before starting any work They are a produ...

Page 8: ...oints to an immediately dangerous situation which leads to death or se vere injuries if it is not avoided WARNING The signal word WARNING points to a potentially dangerous situation which can lead to...

Page 9: ...actual scope of supply may differ from the explanations and il lustrations described in this manual in case of special designs if additional order options are made use of or due to latest technical ch...

Page 10: ...injury by incorrect spare parts Incorrect or defective spare parts can result in damage malfunctions or total failure and also im pair safety Use only the manufacturer s original spare parts Procure s...

Page 11: ...rieved by telephone fax E mail or via the Internet at any time refer to manufacturer s address on page 2 NOTE In order to enable fast handling note the data of the type plate such as type serial numbe...

Page 12: ...BC are intended solely for controlling the MAGNETIC pedestrian barriers MPT WARNING Non intended use is dangerous Any use of the barriers other than intended and or in a different manner can cause haz...

Page 13: ...as due to its knowledge of the pertinent regulations able to carry out the work assigned to it and to independently recognize potential hazards Qualified electricians are able due to their technical t...

Page 14: ...instructions to any new provisions stand ards and usage conditions where required clearly determine the responsibilities for installation operation maintenance and cleaning of the pedestrian barrier e...

Page 15: ...ing chapter Observe the safety notes listed here and the warning notes men tioned in the other chapters of these instructions to reduce health hazards and to avoid dangerous situations 2 6 1 Danger sy...

Page 16: ...nly electrical specialists may carry out work on the electrical system Switch off voltage supply and secure against re activation before performing any work Test for absence of voltage Never bypass or...

Page 17: ...e carried and lifted from the pallet by a minimum of two people Heavy weight WARNING Risk of injury when lifting heavy objects alone The weight of heavy objects can seriously injure a person The pedes...

Page 18: ...and spiky corners CAUTION Risk of injury on edges and corners Sharp edges and spiky corners can cause skin abrasions and cuts Work carefully near to sharp edges and spiky corners In case of doubt wear...

Page 19: ...ption Rest position W 25 Power consumption Barrier in motion W 35 Max power consumption if vandalized W 180 Duty cycle 100 Control voltage V DC 42 30 Table 1 Electrical connection 3 2 Operating condit...

Page 20: ...and function 20 5817 5812EN Version 01 4 Design and function 4 1 Design Fig 1 Design of components 1 Cage halves 2 Guide comb 3 Top cover 4 Support beam with drive units and drive flanges 5 Centre col...

Page 21: ...barrier is closed The pedestrian barrier can be cleared only after authorization by an external com mand transmitter e g card reader Lightly pushing the center col umn activates the drive The center...

Page 22: ...lying around cause accidents Ensure correct arrangement and correct fit on the components Install all fastening elements correctly Improper transport WARNING Danger by falling down or tilting of a ped...

Page 23: ...ropriately Substantial material damages can result from im proper transport Have all transport work performed by trained personnel When unloading the packages and during in plant transportation always...

Page 24: ...trouble free operation use separate conduits for data cables and mains cables The functional safety of the pedestrian barrier hinges on the accuracy of the foundation Foundation The foundation must me...

Page 25: ...g for approx 5 m of the conduits Composite anchors M10 Bore hole diameter 16 mm drilling depth 90 mm Conduit for mains cable and data line Foundation level and horizontal Concrete or adequately integr...

Page 26: ...ta cables and power cables in separate empty conduits Leave empty conduits approx 50 mm above the foundation All power cables and data cables are to protrude at least 5 m from the empty conduits 3 Emp...

Page 27: ...e frame must be used to facilitate assembly on stone pave ments or similar surfaces Fig 4 Base frame 1 Possible cable penetration from the foundation into the full height turnstile MPT 2 Bore holes fo...

Page 28: ...Version 01 5 4 Assemble the full height turnstile MPT 152 Fig 5 Assemble full height turnstile 1 Cage halves 2 Guide comb 3 Top cover 4 Support beam with drive units and drive flanges 5 Centre column...

Page 29: ...ssembly The turnstile is mounted to the foundation by 12 composite anchors The mounting material is included in delivery 1 Make the bore holes as per the drilling plan see page 25 Fig 2 Use the drilli...

Page 30: ...t allow the screws to come into contact with dust sand or similar substances Do not tighten the screws completely 5 4 2 Mounting the support beam 1 Open the top cover of the support beam The cover is...

Page 31: ...r is accessible from inside from the secured area WARNING Risk of injury from a falling support beam 6 Immediately secure the support beam using the 8 M 12 x 35 countersink screws supplied and tighten...

Page 32: ...tion purposes The center column has to be partially removed be fore it can be mounted The dismounting procedure for a lock unit is described below The second lock unit is dismounted in exactly the way...

Page 33: ...ransportation purposes The center column has to be partially removed be fore it can be mounted The dismounting procedure for the locking discs of a drive unit is described below The locking discs of t...

Page 34: ...ote The illustration of the locking plates does not correspond to the original 5 Remove the left locking plate Put the locking discs side as removed apart making sure that they have the same position...

Page 35: ...dure for the centering bolts of a drive unit is described below The centering bolts of the second drive unit are dismounted in exactly the way as the centering bolts for the first drive unit Fig 20 Ce...

Page 36: ...second floor bearing and the second center column are mounted in exactly the same way as the first floor bear ing and the first center column 1 2 3 4 6 5 Mag00062a 7 Fig 21 Floor bearing synthetic be...

Page 37: ...lumn onto the drive flange 3 Fasten the centre column using the 4 M 16 screws supplied from the top to the drive flange Screw in the fastening screw with spring washer for the centre column as shown T...

Page 38: ...two drive units The groove must be facing the full height turnstile 3 Mount the 2 fixing screws for the two drive units 4 Mount two lock units optional 5 4 8 Fixing the center columns to the floor bea...

Page 39: ...n 3 Guide comb Fig 27 Cam plate with proximity switch 1 Set the centre column to the blocked position see Page 39 Fig 26 2 Check whether the cam plate is exactly in front of the proximi ty switch If i...

Page 40: ...on or to individual compo nents can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical specialists may carry out work on the elect...

Page 41: ...onnection and customer s connections 6 2 1 Connecting the power supply Fig 28 Power supply 1 Terminals L N PE 2 2 pole mains switch Connect the power cable only to the correct terminals L N PE 1 The 2...

Page 42: ...edback on customer s side 6 Digital inputs to control the pedestrian barrier Red LEDs indicate the switching state of the inputs 6 Relays outputs to feed back information Green LEDs indicate the switc...

Page 43: ...Full Height Turnstile MPT 152 Electrical connection 5817 5812EN Version 01 43 6 3 Connection diagram Fig 30 MBC 110 customer s connection 5527 5119...

Page 44: ...appears the motor dies immediately IN2 Clearance right Clearance pulse for passage to the right Centre column then turns in a clockwise direction viewed from above IN3 Clearance left Clearance pulse f...

Page 45: ...y input is activated inverted signal no longer present 7 Power failure 8 Manual reset expected only if fitted R2 Full height turnstile in blocked position A permanent signal is delivered via this outp...

Page 46: ...pedestrian barrier Carry out all operating steps according to the specifications of these Operating Instructions 7 2 Parameter settings Some functions and parameters of the pedestrian barrier can be a...

Page 47: ...e Options OFF No pulse stored ON Up to 5 pulses stored for each rotational direction 2 Buzzer function The buzzer emits permanent warning sound in the following situations during homing during a passa...

Page 48: ...cleared the control detects that it is no longer being pushed the drive re approaches its origi nal final position In the case of High security it is not possible to repeatedly push the barrier in th...

Page 49: ...er to be switched off DIP switch 8 is then set to ON and the controller is reactivat ed If the controller notices that the DIP switch is set to ON at activation all parameters will be reset to the val...

Page 50: ...ds slow medium fast for normal operation DIP S2 4 DIP S2 5 Speed OFF OFF slow OFF ON medium ON OFF fast ON ON fast 6 Rotational direction for homing viewed from above This DIP switch specifies the rot...

Page 51: ...thal Damage to the insulation or to individual compo nents can be lethal Switch off the power supply immediately in case of damage to the insulation and arrange repair Only electrical specialists may...

Page 52: ...43 Fig 30 Check all screwed connections Check pedestrian barrier for ease of movement NOTE Make sure that when the power supply is switched on there are no obstructions to operation of the barrier The...

Page 53: ...arts Re install all fastening elements correctly Before restarting ensure that all covers are cor rectly installed Electric voltage DANGER Mortal danger by electric voltage Touching live parts can be...

Page 54: ...l surfaces and power coated parts reg ularly with a damp cloth and then dry off carefully Clean stainless steel surfaces with an appropriate cleaning aid We recommend the stainless steel polish from 3...

Page 55: ...heck the centre column and side components for damage Expert Visual inspection of the support beam inside and out for damage Clean the housing and repair paint damage as necessary Expert Check the opt...

Page 56: ...ssociated MMC 120 For further infor mation contact your authorized dealer or MAGNET IC directly 10 1 Malfunction Logic controller MBC 110 Fig 32 LEDs and display on the logic controller MBC 110 1 LED...

Page 57: ...s and letters in the error code are displayed successively for 2 seconds at a time Example The error code E05 is displayed as follows 1 E Error 2 Pause 3 0 4 Pause 5 5 6 Pause 7 Steps 1 to 6 are repea...

Page 58: ...ftware error No 59 5C Reserved 5D CRC error EEPROM No 5E CRC error flash No 5F Watchdog error No 60 CAN Bus error Error when initializing CAN protocol stack No 61 CAN Bus error Bus OFF 62 CAN Bus erro...

Page 59: ...rgency in put IN1 of the MBC 110 CAN connection between MBC 110 and MMC 120 defec tive Qualified electrician Green LED is ON Normal operation Red LED is OFF No error code Red LED is ON External error...

Page 60: ...eguarding CAN CAN communication with MBC 110 inter rupted 6 Short circuit to ground Short circuit between motor phase and ground 7 Motor phases shorted Short circuit between two motor phases 8 DC bus...

Page 61: ...be executed 6 The MBC 110 is initializing The display first shows P and then G 7 The MBC 110 assumes the waiting state The display shows L and a flashing stop At this point in time the download can b...

Page 62: ...should not be recycled as a complete unit but disassembled into individual components and recycled according to material types Non recyclable materials have to be disposed of in an environmental frien...

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Page 64: ...Full Height Turnstile MPT 152 Appendix 64 5817 5812EN Version 01 14 Appendix 14 1 Wiring diagram The electric circuit diagram is supplied as a separate document...

Page 65: ...MBC 110 software 61 Drive flange 20 28 E EC Declaration of Conformity 11 EC Declaration of Conformity 63 Electrical connection Technical data 19 Empty conduits 24 Environmental protection 11 Error mes...

Page 66: ...trical connection 40 Installation 22 Maintenance 53 Operation 51 Start up 51 Scope of delivery 10 Spare parts 10 62 Specialized staff 13 Start up 52 Support beams 20 28 Switching off 52 Switching on 5...

Page 67: ...Full Height Turnstile MPT 152 5817 5812EN Version 01 67...

Page 68: ...MAGNETIC Autocontrol GmbH Grienmatt 20 79650 Schopfheim Germany Tel 49 7622 695 5 Fax 49 7622 695 602 e mail info ac magnetic com...