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4

MAINTENANCE

Manual Testing

Level Test:

Pressing the “Level Test” pushbutton, will manually test the AS-i output. The level test forces the D2 output and corresponding
LED’s from “1” (wet gap) to “0” (dry gap) data bits or vice versa. The time delay setting is not active during testing.

Fault Test

Pressing the “Fault Test” pushbutton for min 2 s, will manually test the fault output. The fault test simulates a circuit failure and
forces the D3 output to “1” data bits. The time delay setting is not active during testing.

Troubleshooting

Problem

Action/Indication

Solution

No power

No LED’s are ON

Check wiring / input power

Check for malfunction. See below

No change in output between 
wet gap / dry gap

Gap may be plugged by 
solids / dense foam 

Clean the transducer

Gap is out of reach of liquid

Check mounting section on page 2 and
relocate the unit or check blocking
valves.

Chattering output 

Excessive aeration / Turbulence

Introduce a time delay

Check input power

Relocate the switch

Fault LED FLASHES
Diagnostic LED is OFF

A system fault has been detected

Check input power

Press «

Level Test

» pushbutton 

to identify the problem:

*

---  *

: 1 flash (red LED)

Check wiring between transducer and
electronics or replace transducer.

** --- ** : 2 flashes (red LED)

Replace electronics

***  ---  *** : 3 flashes  (red LED)

The unit senses excessive noise
interference. Check shield connection or
eliminate interference from a walktie-
talkie, radio, mechanical vibration from a
nearby source

Summary of Contents for ECHOTEL 960

Page 1: ... Ultrasonic Contact Level Switch 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx 1xxx Installation and Operating Manual ECHOTEL 960 AS INTERFACE ...

Page 2: ...nection Threaded G1A connection Welded flange ANSI DIN connection These units are in compliance with 1 The EMC directive 89 336 EEC The units have been tested to EN 61326 2 Directive 94 9 EC ATEX 95A for equipment or protective system intended for use in potentially explosive atmospheres EC type examination certifi cate ISSeP06ATEX008 explosion proof 3 The PED Directive 97 23 EC pressure equipment...

Page 3: ...figured as unassigned slaves with the address defaulted to 0 The address must be changed by the end user via programming at the PLC or with special handheld addressing devices TIME DELAY ASI ASI FAULT MODEL 960 POWER WET DIAGNOSTIC LEVEL TEST MALF TEST Red fault LED ON AS i communication fault FLASHES when an instrument failure is detected red Diagnostic LED is ON Green power LED ON power is on Ye...

Page 4: ...Check for malfunction See below No change in output between wet gap dry gap Gap may be plugged by solids dense foam Clean the transducer Gap is out of reach of liquid Check mounting section on page 2 and relocate the unit or check blocking valves Chattering output Excessive aeration Turbulence Introduce a time delay Check input power Relocate the switch Fault LED FLASHES Diagnostic LED is OFF A sy...

Page 5: ...ower output wires a 3 Remove the 2 bracket screws and slide out electronics b 4 Remove the transducer wires c 5 Re assemble following the same procedure in opposite way Make sure that the tip on the bracket of the electronic block is seated properly in the corresponding recess in the housing base d No Description Part Number 1 Cast aluminium cover Blind With window Deep drawn stainless steel cover...

Page 6: ...minium housings only ACCESSORIES 3 ATEX II 1 G EEx ia IIC T5 intrinsically safe except deep drawn SST housing 1 Non flammable area C ATEX II 1 2 G EEx d IIC T6 explosion proof APPROVALS Units with aluminium housing 1 Cast aluminium housing with M20 x 1 5 cable entry 2 entries one plugged 0 Cast aluminium housing with 3 4 NPT cable entry 2 entries one plugged 5 Deep drawn steel with M20 cable entry...

Page 7: ...pe A C B DN 40 PN 25 40 EN 1092 1 Type A C C DN 40 PN 63 100 EN 1092 1 Type B2 D A DN 50 PN 16 EN 1092 1 Type A D B DN 50 PN 25 40 EN 1092 1 Type A D D DN 50 PN 63 EN 1092 1 Type B2 D E DN 50 PN 100 EN 1092 1 Type B2 BASIC MODEL NUMBER 9 M 1 Echotel 961 transducer with single setpoint TRANSDUCER MATERIALS use only metal transducers for hazardous area CPVC flanges for CPVC transducers Kynar cladded...

Page 8: ...60 2 35 Typical Ø 22 875 Actuation length 113 4 43 without window 123 4 85 with window 102 4 6 0 25 27 1 08 Ø 22 875 Actuation length 113 4 43 without window 123 4 85 with window Threaded connection Flanged connection Tri Clamp 16 AMP fitting Varivent flange 79 3 12 58 2 30 146 5 75 54 2 12 Threaded connection Threaded G1A connection 6 0 25 Ø 22 875 Actuation length for NPT connection Actuation le...

Page 9: ...3 0 Slave type A B maximum of 62 nodes Slave profile S 0 A E Connectable load EN 50295 and IEC 62026 2 Description Plastic transducers Metal transducers Transducer materials CPVC Kynar PVDF 316 316L SST 1 4401 1 4404 Hastelloy C 2 4819 Monel 2 4360 Mounting Threaded NPT Flanged ANSI EN DIN Actuation length From 50 mm up to 3300 mm 2 up to 130 From 30 mm up to 3300 mm 1 up to 130 Max process temp c...

Page 10: ...5 cm transducer 138 bar 103 bar 83 bar 5 cm transducer Process temperature C Process temperature C Process pressure bar Process pressure bar 30 25 20 15 10 5 40 0 40 80 120 0 Kynar Transducer Ratings Process temperature C Process pressure bar 30 25 20 15 10 5 40 0 40 80 120 0 CPVC Transducer Ratings Metal Transducer Ratings For low temperature sensor from 80 C up to 105 C ...

Page 11: ...11 ...

Page 12: ...o each material returned This form is available through Magnetrol s local representative or by contacting the factory Please supply the following information 1 Purchaser Name 2 Description of Material 3 Serial Number and Ref Number 4 Desired Action 5 Reason for Return 6 Process details Any unit that was used in a process must be properly cleaned in accordance with the proper health and safety stan...

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