Magnetrol Kotron 805 series, Operating Manual

Page 1: ...RF Capacitance Level Measurement 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx 1xxx Installation and Operating Manual Kotron Model 805 Smart RF Level Transmitter...

Page 2: ...omponents are sensitive to electrostatic dis charge To prevent equipment damage observe safety procedures when working with electrostatic sensitive components Low Voltage Directive For use in Category...

Page 3: ...iguring Calibrating the Transmitter LCD Version 14 2 6 1 Operating Parameters 14 2 6 2 LCD Transmitter Display and Keypad 15 2 6 3 Password Protection Default 0 15 2 6 4 LCD Menu Step By Step Procedur...

Page 4: ...1 1 Equipment and Tools 11 8 open end wrench or adjustable wrench to fit the probe process connection size and type 11 4 open end wrench or adjustable wrench to fit adaptor on transmitter housing Fla...

Page 5: ...erial numbers 1 2 1 Probe Carefully place the probe into the vessel Align the probe process connection with the threaded or flanged mounting on the vessel Tighten the probe using the flats of the prob...

Page 6: ...n earth ground to the nearest green ground screw Not shown in illustration 5 Connect the positive supply wire to the terminal and the negative supply wire to the terminal 6 Replace the cover and tight...

Page 7: ...nterface measurement enter the level of the interface rather than the upper level Scroll down to the Set 4 mA display Press the Enter Arrow key Enter the minimum level value for the desired 4 mA point...

Page 8: ...r future reference when ordering parts 2 2 Electrostatic Discharge ESD Handling Procedure MAGNETROL electronic instruments are manufactured to the highest quality standards These instruments use elect...

Page 9: ...nt or tools are required to install the Model 805 transmitter The following items are recommended 11 8 Open end wrench or adjustable wrench to fit the probe process connection size and type Flat blade...

Page 10: ...housing and the tank Caution This unit contains CMOS electronics which may be dam aged by static electricity Do not touch any semi conduc tor devices unless you are properly grounded Metal Walled Tank...

Page 11: ...t 3 4 NPT or a flanged mounting Carefully place the probe into the vessel Align the gasket on flanged installations Align the probe process connection with the threaded or flanged mounting on the vess...

Page 12: ...O NOT DISCARD Loosen both socket head screws from the clamp Pull the clamp and Teflon retaining bushing off of the probe While holding on to the probe cable loosen the upper packing gland nut DO NOT A...

Page 13: ...I Div 2 have flammable media present only under abnormal conditions No special electrical connections are required If flammable media is contained in the vessel the trans mitter must be installed per...

Page 14: ...erating parameters information Then power up the transmitter Information on configuring the transmitter using a HART communicator is given in Configuration Using HART Section 2 7 2 6 1 Operating Param...

Page 15: ...at the factory is 0 The last step in the configuration menu pro vides the option to enter a new password With 0 as the password the transmitter is no longer password protected and any value in the men...

Page 16: ...3 6 mA is not valid if unit in presence of a fault includes both digital display and HART Enter HART poll address Select a HART poll address 0 15 Enter 0 for a single transmitter installation Trim lo...

Page 17: ...ronics housing of the Model 805 transmitter HART uses the Bell 202 frequency shift key technique of high frequency digital signals It operates on the 4 20 mA loop and requires 250 of minimum load resi...

Page 18: ...ord 1 Loop Test 2 Error Codes 3 Probe Reading 4 Cap at Empty Cal 5 Cap at Full Cal 1 3 6 mA 2 4 mA 3 20 mA 4 22 mA 5 Other 1 Model 2 Manufacturer 3 Dev id 4 Tag 5 Descriptor 6 Date 7 Message 8 Units 9...

Page 19: ...45 degrees for ease of wiring and calibration These two compartments connect via an explosion proof and water tight feed through 3 2 Theory of Operation RF capacitance electronic level measurement ut...

Page 20: ...aterials have a dielectric higher than air e g oil 2 5 alcohol 18 tap water 80 etc As a tank is filled with media the air dielectric 1 is being displaced by the media having a higher dielectric conseq...

Page 21: ...reads Product Early HART software does not Contact manufacturer of your HART information e g Mfgs ID Device account for Mfgs ID s greater master software for upgrade This is a Serial etc but will not...

Page 22: ...Yes Yes Yes Yes Yes Yes Yes No No No No No No Display has Text No Reseat Boards Check Power Supply and Wiring Loop Resistance Wrong Correct Loop Resistance Start Good Display No Active HART Yes Failu...

Page 23: ...No No Failure to Operate with Correct Loop Inputs Display Working Yes No Retest Unit Good Display Key Board Responds Replace Electronic Module No Check Loop Current at Wiring Board Loop Current 22 4...

Page 24: ...Yes Corrupt Display Text Replace Electronic Module No Yes Replace Electronic Module Same Error Message Retest No Yes Uncal Active HART Analog Loop Correct Trim 4 20mA Check Offset and 4 20 mA Set Poin...

Page 25: ...be Class III T4 Ta 71 C Type 4X ATEX 805 5XXX AXX Intrinsically Safe II 1G EEx ia IIC T6 40 to 40 C ambient temp II 1G EEx ia IIC T4 40 to 80 C ambient temp AGENCY MODEL APPROVED APPROVAL CATEGORY APP...

Page 26: ...7 4 42 3 44 2 2 6 534 15 4 2 2 4 2 4 4 8 5 0 2 5 4 6 4 6NB 2 6 S 4 8 5 3 24 2 5 4 522 4 RB 2 S 7 6 2 9 4 3 52 6 4 4 8 5 0 4 H 5 4 H 4 4 0 4 5 4 4 4 2 4 7 2 534 15 4 2 33 4 4 0 4 2 4 5 4 7 2 6 9 4 3 52...

Page 27: ...y English and HART Z31 2809 001 Display only Z31 2809 003 2 Terminal board includes Z30 9106 003 3 O ring Viton Z12 2201 237 4 Housing cover without glass 004 9193 003 5 Housing cover with glass 036 4...

Page 28: ...gnal Range Analog 3 8 to 20 5 mA useable Digital 0 to 1800 0 to 4472 cm Resolution Analog 0 01 mA Digital 0 1 Loop Resistance maximum GP IS 620 24 VDC Alarm Adjustable 3 6 mA no Display or no HART 22...

Page 29: ...5 to 160 F 20 to 70 C Storage temperature 40 to 175 F 40 to 80 C Humidity 0 99 non condensing Electromagnetic compatibility Meets CE Requirements EN 50081 2 EN 50082 2 Installation Orientation Vertica...

Page 30: ...Qty 2 45 Optional Mounting Flange 7 88 200 4 12 105 3 28 83 2 50 64 3 85 98 Elect Conn Qty 2 Probe Insertion Length Optional Mounting Flange Process Conn 45 2 30 59 4 38 111 8 43 214 4 94 126 45 View...

Page 31: ...sh 2 Spanish 3 French 4 German MENU LANGUAGE 0 4 20 mA only without HART 1 4 20 mA with HART SIGNAL OUTPUT 8 0 5 5 A 5 24 VDC Two Wire Loop Powered POWER ACCESSORIES MOUNTING CLASSIFICATION CONDUIT CO...

Page 32: ...her set to carry the process measurement signal 4 20 mA Also called Line Powered FSK Frequency Shift Keying Ground An electrical connection to the Earth s potential that is used as a reference for the...

Page 33: ...guration or design Each probe type is designed to accomplish specific objectives in an application QuickStart The essential information needed for the Model 805 transmitter and probe to be installed w...

Page 34: ...15 18 Loop Tst 13 New Pass 12 Poll Adr 15 Set 20 mA 4 11 13 Set 4 mA 4 11 13 Trim 20 13 Trim 4 15 Units 4 11 13 Model number Probe 28 Mounting flexible probe 8 Mounting rigid probe 8 Transmitter 2 9...

Page 35: ...d store calibration data for future reference Item Value Value Value Vessel Name Vessel Media Tag Probe P N Electronics P N Electronics S N Units Lo Cal Lo Cap Hi Cal Hi Cap 4mA point 20mA point Dampi...

Page 36: ...equipment before it is returned If this is desired notify the factory of both the model and serial numbers of the control to be replaced In such cases credit for the materials returned will be determi...