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3

INST

ALLATION

INSTALLATION LOCATION

Kotron transmitters should be located for easy access for

service, calibration and monitoring. Transmitters should not
be exposed to ambient temperatures below -40°C (-40°F) or
above +70°C (+160°F). 

Special precaution should be made to prevent exposure 
to corrosive atmosphere, excessive vibration, shock or 
physical damage.

It is common practice to use the metal tank wall as the 
reference electrode (refer to Operating Principle).

In such cases, it is required that the probe housing makes a
good electrical connection to the tank wall. If there is any
doubt about this connection due to the use of PTFE thread
tape, gaskets, paint, rust, or any other reason, a separate
strap should be installed between the probe housing and
the tank.

CAUTION: 

This unit contains CMOS electronics

which may be damaged by static electricity. Do not
touch any semi-conductor devices unless you are
properly grounded.

MET

AL WALLED TANKS

On water based liquids, there should be no problem with

sensitivity or linearity. With non-conductive, low dielectric
media, sensitivity can be enhanced by locating the 
probe close to and parallel with the tank wall. If this is 
not practical, a concentric ground tube, sometimes called 
a stilling well, may be a solution.

NOTE

: These comments are true for glass-lined metal

walled

tanks also.

T

anks/Silos –

with non-conductive materials of construction

W

ith plastic, concrete, wood, or any other non-conductive

walled vessels, the reference electrode mentioned in the
“Operating Principle” section on page 1 needs clarification.
Most commonly, this electrode will be in the form of a 
concentric ground tube (i.e. stilling well). Refer to 

Figure 1.

In questionable circumstances, consult the Factory

. In all

cases, a good electrical connection must be made between
the ground surface and the probe housing.

MOUNTING

T

wo-wire transmitters with probes up to and including

305 mm (12") in length are shipped pre-assembled. Two-
wire transmitters with probes over 305 mm (12") in length
are shipped unassembled to avoid damage during transit.
They must be assembled before mounting. Follow the
mounting procedure for your particular case.

MOUNTING PROCEDURE A

Pre-assembled transmitters,
integral mount with rigid probe

1.

Thread transmitter assembly into mounting bushing on
tank.

2. Tighten securely, being certain that the wrench is applied

ONL

to the packing gland nut. See 

Figure 2

.

3. Proceed to Wiring instructions

on page 5.

MOUNTING PROCEDURE B

Unassembled transmitters, 
integral mount with rigid probe

1.

Thread probe into mounting bushing on tank.

2. Tighten securely, being certain that the wrench is

applied 

ONL

to the packing gland nut. See 

Figure 3

.

3. Screw the transmitter/probe housing onto the probe.

See 

Figure 3

. Do not pinch or cut the packing gland.

4. Screw housing on probe until hand tight. Housing can be

wrench tightened to align electrical connection. See

Figure 2

.

5. Remove housing cover.

6. Locate the white wire, which is fastened to the (+) Probe

Terminal. Connect the free end of this wire to the probe
connection screw.

7. Proceed to the "WIRING INSTRUCTIONS" on page 5.

CAUTION: 

Packing glands used on all Magnetrol

rigid probe assemblies have been sealed at the
factory under controlled conditions. Care must be
exercised when installing probe assemblies to
avoid breaking pressure tight gland seal, which
destroys the seal.

;

;

;;

Figure 1

Figure 2

Integral mount models with rigid probe

Figure 3 –

Threaded probe

Probe connection screw

Packing gland nut
(when installing, use wrench
on this nut only)

Probe

Concentric
ground tube

Probe
terminal

PC board

Packing
gland nut

Transmitter

housing

Electrical

entry

Rigid probe

Summary of Contents for Kotron RF 2-Wire Series

Page 1: ...dent upon the probe s total surface area Adjusting the combination of the probe s diameter and length and of course its proximity to ground in any given application can generate the necessary capacita...

Page 2: ...elect code 0 or 4 in housing selections HOUSING IP66 OUTPUT SIGNAL 3 4 to 20 mA output direct action 4 20 to 4 mA output reverse action 0 3 4 NPT cable entry aluminium 1 NPT with local indicator 1 M20...

Page 3: ...tory In all cases a good electrical connection must be made between the ground surface and the probe housing MOUNTING Two wire transmitters with probes up to and including 305 mm 12 in length are ship...

Page 4: ...shing off probe 9 While holding probe cable loosen upper packing gland nut 10 Pull excess cable up through packing gland nut until cable is taut 11 Tighten the packing gland nut 12 Cut off cable 35 mm...

Page 5: ...r bracket The meter is attached by two wires to the terminal block underneath it Pull meter gently out of the housing and lay the meter to one side being careful not to disturb the wiring See Figure 6...

Page 6: ...ailable to measure loop current a If the LED goes completely out proceed to step 4 b If the LED doesn t go out check the following the meter is properly connected the appropriate meter range has been...

Page 7: ...until the loop current is exactly L2mA Calibration is now complete CALIBRATION PROCEDURE A 1 Move the material in the vessel to its L0 0 level 2 Turn the zero coarse zero ne and the ne span calibratio...

Page 8: ...n controls incorrectly set Turn span potentiometers fully clockwise before calibrating zero c Excessive probe capacitance Maximum zeroing range is 450 pf zero dip switch 1 in closed position 650 pf ze...

Page 9: ...chart 1 on page 5 Reduce loop resistance or Increase supply voltage consult factory 4 Loop current less than 4 mA a Incorrect calibration Recalibrate unit b Material level below 0 No corrective actio...

Page 10: ...ard Base Mounting bracket Pipe nipple Bushing O ring Cover Cover assembly O ring Meter assembly Base Description Speci cation Supply Voltage 14 to 40 V DC Current 38 mA max Line Variation Less than 0...

Page 11: ...ptional Mounting Flange Optional Mounting Flange 10 375 13 50 16 625 10 375 13 50 16 625 321 12 65 118 4 63 76 3 00 Probe 102 4 00 10 375 127 5 00 13 50 16 625 Probe 102 4 00 10 375 127 5 00 13 50 16...

Page 12: ...it is essential that a Return Material Authorisation RMA form will be obtained from the factory It is mandatory that this form will be attached to each material returned This form is avail able throug...

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