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7

CALIBRA

TION (cont.)

CALIBRATION PROCEDURE B

1.

Set the material level in the vessel to L1, some point
above 0%. Record the L1 level in mm, cm, inches, feet
or percent of span.

2. Turn the coarse zero 

, zero fi

ne 

and the fi

ne span 

calibration controls clockwise (CW) twenty full turns or

until ratcheting is heard. Set all the coarse span DIP
switches in their OPEN (down) position 

.

Ensure that the ZERO dip switches 2 and 3 are in open
position and ZERO dip switch 1 is in closed position 

.

See 

Figure 9

.

3. To determine the correct output level at this point, use

the following formula:

L

1

mA

(

(

L

1 - 

L

0

)

x 16) + 4

(

L

3 - 

L

0)

4. Turn the Zero Coarse potentiometer counterclockwise

until the loop output is between L1

mA

and L1

mA 

+

0.5 mA.

5. If the loop current output cannot be decreased to at least

L1

mA 

+ 0.5 mA, turn the Zero Coarse potentiometer fully

clockwise, close Zero Coarse DIP switch positions
“Med” and “High” sequentially (ONLY ONE SWITCH
POSITION SHOULD BE CLOSED AT A TIME—THE
OTHER TWO POSITIONS MUST REMAIN OPEN).
Repeat Step 4.

6. Turn potentiometer Zero Fine counterclockwise until the

loop output reads exactly L1

mA

.

7. Move the media level in the vessel to the highest level

you can set.

8. To determine the correct output level at this point, use

the following formula:

L

2

mA

(

(

L

2 - 

L

0

)

x 16) + 4

(

L

3 - 

L

0)

9. In sequence, individually close Span Coarse DIP switch-

es “Low”, “Med”, and “High”, until the loop current is as
close to (and not less than), L2

mA

. (ONLY ONE SWITCH

POSITION SHOULD BE CLOSED AT A TIME—THE
OTHER TWO POSITIONS MUST REMAIN OPEN).

10. Turn the Span Fine potentiometer counterclockwise until

the loop current is exactly L2

mA.

Calibration is now complete.

CALIBRA

TION PROCEDURE A

1.

Move the material in the vessel to its L0 (0%) level.

2. Turn the zero coarse 

, zero fi

ne 

and the fi

ne span 

calibration controls clockwise (CW) twenty full turns or

until ratcheting is heard. Set all the coarse span DIP
switches in their OPEN (down) position 

.

Ensure that the ZERO dip switches 2 and 3 are in open
position and ZERO dip switch 1 is in closed position 

.

3. Turn the coarse zero control 

CCW until the meter

reads close to 4 mA without going under.

4. If the loop current can not be decreased to at least

4.50 mA, turn the Zero Coarse potentiometer fully clock-
wise, close DIP switch positions “Med” and “High”
sequentially (ONLY ONE SWITCH POSITION SHOULD
BE CLOSED AT A TIME – THE OTHER TWO POSI-
TIONS MUST REMAIN OPEN). Repeat Step 3.

5. Turn potentiometer Zero Fine 

counterclockwise until

the loop output reads exactly 4.00 mA.

6. Fill the vessel to the desired L3 (100%) level. Ensure

that the SPAN DIP switches are still in open position.

NOTE: 

The loop current may not rise in proportion to the 

rising material level in the vessel. Instead, the loop current
may rise rapidly ahead of the material level.

7. After the vessel has been filled to L3 (100%), in

sequence, individually move SPAN COARSE 

➃ 

DIP

switches 1, 2 and 3 to the CLOSED (up) position until
the current output is as close to 20 mA as possible with-
out going under. Only one DIP switch should be
CLOSED at any time - the others are to remain OPEN
(down).

8. Turn the span fine 

➂ 

calibration control CCW until the

meter reads exactly 20 mA. Calibration is now complete.

+     –

POWER

30-9012-001

+     –

PROBE

COARSE

1    2    3

– OPEN –

1    2    3

– OPEN –

5a

5b

5c

4

3

1

2

SPAN

FINE

COARSE

HIGH

MED

LOW

L

O
W

M
E
D

H

I

G
H

FINE

ZERO

Figure 9

4-20 mA
test points

Summary of Contents for Kotron RF 2-Wire Series

Page 1: ...dent upon the probe s total surface area Adjusting the combination of the probe s diameter and length and of course its proximity to ground in any given application can generate the necessary capacita...

Page 2: ...elect code 0 or 4 in housing selections HOUSING IP66 OUTPUT SIGNAL 3 4 to 20 mA output direct action 4 20 to 4 mA output reverse action 0 3 4 NPT cable entry aluminium 1 NPT with local indicator 1 M20...

Page 3: ...tory In all cases a good electrical connection must be made between the ground surface and the probe housing MOUNTING Two wire transmitters with probes up to and including 305 mm 12 in length are ship...

Page 4: ...shing off probe 9 While holding probe cable loosen upper packing gland nut 10 Pull excess cable up through packing gland nut until cable is taut 11 Tighten the packing gland nut 12 Cut off cable 35 mm...

Page 5: ...r bracket The meter is attached by two wires to the terminal block underneath it Pull meter gently out of the housing and lay the meter to one side being careful not to disturb the wiring See Figure 6...

Page 6: ...ailable to measure loop current a If the LED goes completely out proceed to step 4 b If the LED doesn t go out check the following the meter is properly connected the appropriate meter range has been...

Page 7: ...until the loop current is exactly L2mA Calibration is now complete CALIBRATION PROCEDURE A 1 Move the material in the vessel to its L0 0 level 2 Turn the zero coarse zero ne and the ne span calibratio...

Page 8: ...n controls incorrectly set Turn span potentiometers fully clockwise before calibrating zero c Excessive probe capacitance Maximum zeroing range is 450 pf zero dip switch 1 in closed position 650 pf ze...

Page 9: ...chart 1 on page 5 Reduce loop resistance or Increase supply voltage consult factory 4 Loop current less than 4 mA a Incorrect calibration Recalibrate unit b Material level below 0 No corrective actio...

Page 10: ...ard Base Mounting bracket Pipe nipple Bushing O ring Cover Cover assembly O ring Meter assembly Base Description Speci cation Supply Voltage 14 to 40 V DC Current 38 mA max Line Variation Less than 0...

Page 11: ...ptional Mounting Flange Optional Mounting Flange 10 375 13 50 16 625 10 375 13 50 16 625 321 12 65 118 4 63 76 3 00 Probe 102 4 00 10 375 127 5 00 13 50 16 625 Probe 102 4 00 10 375 127 5 00 13 50 16...

Page 12: ...it is essential that a Return Material Authorisation RMA form will be obtained from the factory It is mandatory that this form will be attached to each material returned This form is avail able throug...

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