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CONTENTS

Equipment required

         

A calibrated PCCU

         

The 3005 station with the Soldering iron and Hot air pencil

         

The Soldering iron and Hot air pencil calibration jigs

         

The RJ-12 to RJ-12 connecting cable

Note: The calibration procedure must be carried out in a closed environment, as the 
slightest breeze will affect the accuracy.
 
Procedure

         

Connect the PCCU with the RJ-12 cable to the 3005 Station.

         

Connect the thermocouple plugs to the correct inputs

         

Connect the Soldering iron and Hot air pencil to the Station and insert into their 

respective jig’s.

         

Switch on the PCCU

         

Switch on the 3005 Station

         

The dots will disappear within two seconds but the 

C or F 

will remain. 

         

If this does not happen the connection or the cable is faulty.

         

Press the 

Function

 button on the PCCU until the calibrate LED is lit.

         

Press the 

Execute 

button on the PCCU.

         

If all the LED’s on the PCCU light up, then there is a fault and the PCCU has to 

be recalibrated.

         

If everything is ok then the 

Busy

 LED will light and the calibration procedure will 

start.

         

Calibration consists of six phases: Warming up, and calibrating of the following 

temperature points, 100 °C, 200 °C, 300 °C, 400 °C and 500 °C.

         

The duration of the procedure is determined by the factory 

(± 20 minutes)

         

During calibration the display on the Station cycles through three values :

         

The setpoint temperature (shown when the dots are flashing)

         

The temperature of the Soldering iron measured by the PCCU (shown when the 

Soldering iron LED is on)

         

The temperature of the Hot air pencil measured by the PCCU (shown when the Hot 

air pencil LED is on)

         

The procedure will stop if the temperature measured by the PCCU is out of 

specification.

         

If 

the Calibrate, Configure, Busy

 and 

Complete

 LED light up, then the Soldering 

iron is out of specification.

         

If the 

Calibrate, Reset to factory setting, Busy

 and 

Complete

 LED light up then 

the Hot air pencil is out of specification.

file:///C|/Documents%20and%20Settings/Lauren...her%20stuff/magnum/3005%20word%20booklet.htm (10 of 12) [03/03/2003 10:16:31 PM]

Summary of Contents for 3005

Page 1: ...CONTENTS file C Documents 20and 20Settings Lauren ther 20stuff magnum 3005 20word 20booklet htm 1 of 12 03 03 2003 10 16 31 PM ...

Page 2: ... Unit PCCU Portable Configuration and Calibration Unit TERMINOLOGY Reset PCU Switch unit off then on Reset PCCU Switch unit off then on Reset Station Switch unit off then on Configuring Transfer parameters from one device to another Calibrating Correcting measurements against a known accurate source Calibrating Jigs Jigs into which the soldering iron and hot air pencil are inserted so the temperat...

Page 3: ... Soldering iron ACCESSORIES PCCU Portable Configuration and Calibration Unit Used to calibrate the Hot Air Pencil and the Soldering iron of the Station to an accurate certified source PCU Portable Configuration Unit Used as a storage device for downloading parameters from a PC onto the 3005 Station NOZZLES Custom made SAFETY PRECAUTIONS Do not use the unit near any flammable gases paper liquids or...

Page 4: ...iod the control knob can be turned to set the new temperature Press the middle button channel 2 to change the hot air temperature Press the lower button channel 3 to change the air flow The above settings will only take effect after the dots stop flashing 4 seconds and the display returns to actual value The corresponding LED will indicate which channel is being displayed The air flow can be inter...

Page 5: ...e of the PCB so that it sweeps between the PCB and the legs of the QFP SOP fig 3 REMOVING QFP SOP using wire hook Insert the wire hook into the holder and place under the legs of the IC Blow hot air onto the legs nearest the hook when the solder melts carefully move the hook along under the legs To avoid resoldering move the pencil in one direction only file C Documents 20and 20Settings Lauren the...

Page 6: ...oldering iron is supplied with a high energy 80w element to enable quick thermal transfer to the soldering tip A large selection of tips are available for fine pitch circuits Always tin soldering tip before replacing in holder Clean oxidation with damp sponge SMD REMOVAL KIT Air nozzle 3mm flat SM100402 Air nozzle 1 5mm round SM100401 Stainless Steel blade SM300406 Wire hook SM300409 Lifting fork ...

Page 7: ...he buttons excluding the exit button are Grey then the Communication has not been established i e wrong COM port Cable not connected unit not switched on or battery dead Clicking on Get current values from PCCU displays all parameters previously stored on the PCU Clicking on Restore factory settings displays all values set at the factory Modify values in the dialogue boxes by selecting Range block...

Page 8: ...nd then the Station which should display C with dots The dots will disappear within two seconds Press the Function button on the PCU until the configure LED is lit Or restore factory settings LED if required Press the Execute button The Busy LED will turn on for a second and Con will be displayed on the Station When the Busy LED turns off unplug the PCU and Reset the Station The new parameters hav...

Page 9: ...Load the Calibration program on the PC select the correct Com port and reset the PCCU The screen on the PC will start with a instruction to connect the simulator to the soldering iron input if this does not happen try another Com port check serial cable and PCCU Follow the instructions on the PC and only click the OK button when the simulator s temperature has been set to the requested temperature...

Page 10: ...nd the PCCU has to be recalibrated If everything is ok then the Busy LED will light and the calibration procedure will start Calibration consists of six phases Warming up and calibrating of the following temperature points 100 C 200 C 300 C 400 C and 500 C The duration of the procedure is determined by the factory 20 minutes During calibration the display on the Station cycles through three values...

Page 11: ...connect the Station and jig s from the PCCU Reset the 3005 Station for new values to take effect SPECIFICATIONS Mains input voltage 220V 240V 50 60Hz Power consumption 0 6 Amps fuse 1A f b Output power 24V 85W 24V85W Air flow 1 5 to 6 5 litres min Temperature Soldering iron 100 to 450 4 C Hot air pencil 180 to 480 10 C Dimensions L 250mm W 250mm H 105 Weight 4 KGS 8 8LBS file C Documents 20and 20S...

Page 12: ...Manufactured and Designed by Lauren Manufacturing Co Software designed by Spline Technologies file C Documents 20and 20Settings Lauren her 20stuff magnum 3005 20word 20booklet htm 12 of 12 03 03 2003 10 16 31 PM ...

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