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8

8.0  

Follower Arm/ Dancer Options 

 

The DFC-90 is factory adjusted to provide full reverse current with 0 vdc input.  If some other current is 

desired with 0 vdc input, the minimum current potentiometer may be adjusted by cutting out the hole 

shown on the label and then using a trimpot adjustment tool.  Modifying this setting will cause the clutch / 

brake drag torque to be higher than expected and is not recommended. 

 

9.0  

Troubleshooting 

 

9.1  

Follower Arm Applications 

 

Symptom 

Possible Cause 

Solution or Diagnostic 

No AC power. 
 

Verify incoming power is correct 

voltage and frequency. 

Fuses blown. 

Clutch / Brake wires shorted together 

or shorted to ground. 

Clutch / Brake wires open 

circuit. 

Disconnect clutch / brake wires at the 

DFC-90 and check for proper clutch / 

brake resistance between the wires. 

Remote tension adjust 

potentiometer turned full 

counter clockwise or not 

wired properly. 
 

Verify tension pot wiring, turn tension 

adjust pot full clockwise and follow 

the calibration procedure in section 

5.3. 
Voltage between terminals 20(+) and 

22(-) should be greater than zero and 

should change as the DFP or DFP-2 

is moved through its travel. 

Remote tension 

potentiometer resistance is 

less than 10 kohms. 

Use a 10 kohm potentiometer for the 

Remote tension control. 

DFP, DFP-2 position sensor 

not wired properly or wires 

shorted. 

Verify position sensor is wired 

properly and follow the calibration 

procedure in section 5.3. 
 
Voltage between terminals 24 and 26 

should be 10 vdc. 
 
Voltage between terminals 25 and 26 

should change as the DFP or DFP-2 

is moved through its travel. 

No clutch / brake 

output. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Follower Arm not calibrated. 

Follow the calibration procedure in 

section 5.3. 

RUN/STOP switch not 

connected or not wired 

properly. 

Verify RUN/STOP switch wiring. 

Clutch / Brake 

output does not 

increase during 

stop time. 

STOP MULT

iplier 

potentiometer not set 

properly. 

Turn 

STOP MULT

 potentiometer 

clockwise to increase the stopping 

torque. 

Incorrect type of meter. 

Meter should be a current meter with 

1 ma full scale and no more than 3 

Kohm resistance.  

Remote meter 

not working. 

Meter wires shorted or open.  Disconnect meter wiring at the DFC-

90 and check for proper meter 

resistance between the wires. 

 
 
 

Summary of Contents for DFC-90

Page 1: ...current ranges Maximum outputs for the individual ranges are 0 125 0 25 0 5 and 1 0 adc The appropriate range is determined by the current rating of the clutch or brake to be controlled For best torq...

Page 2: ...the IP rating The enclosure may be opened by inserting a flat blade screwdriver under the retaining tabs in the base See figure 2 5 0 Follower Arm Applications 5 1 Electrical Connections Figure 5 sho...

Page 3: ...is half way through its travel DFP 2 To find the electrical center point of pot rotation use a digital multimeter type ohm meter to measure from the white wire wiper to the red or black wire Turn the...

Page 4: ...lete and the DFC 90 is ready for operation Optional adjustments Stop Multiplier and Stop Time The STOP MULT pot can be used to increase the torque while the machine is stopping The increased torque is...

Page 5: ...are isolated and may be ground referenced Figure 7 Dancer Electrical Connections 6 2 Sensor Setup The DFP or DFP 2 position sensor should be at the center of rotation when the dancer is halfway throu...

Page 6: ...achine stopped set the switch to This turns the integrator on 7 Run the machine near full roll and at a slow speed and use the pot to center the dancer Clockwise rotation of moves the dancer up toward...

Page 7: ...e dancer is overshooting To do this move the stable dancer away from its set position by pushing on the dancer by bumping the unwind rewind roll or by some similar means If the dancer goes past the se...

Page 8: ...tion 5 3 Voltage between terminals 20 and 22 should be greater than zero and should change as the DFP or DFP 2 is moved through its travel Remote tension potentiometer resistance is less than 10 kohms...

Page 9: ...not calibrated Follow the calibration procedure in section 6 3 Clutch Brake output full on or full off DFC 90 in PID mode and RUN STOP switch is not wired properly Verify RUN STOP switch wiring PID m...

Page 10: ...Residual Current Device Types A or B IEC755 Worst Case Fault Current 1 6 amp ac Inputs Signal DFP or DFP 2 Potentiometer 1 to 10 kohm watt minimum Tension Potentiometer 10 kohm minimum watt minimum R...

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