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1. 

Always make sure that the quick release skewers of your wheels and seat post are

correctly mounted and closed.

incorrectly installed quick release skewers might cause the fixed items to beco-

me loose. Serious accidents with severe injury may result!!

2

. Always make sure that the brake lever pressure is o.k. by pulling the lever blade and

ensuring that full braking performance is achieved before the lever blade touches the hand-
lebars. If this is not the case, pull the lever blade several times (pump) until the brake pads
touch the rotor. 

Changing pressure points during a ride might be the result of having air in the brake

system.
See hints about filling and bleeding from on pages 15/16.

5

Always check carefully the following points:

1. 

Are you already familiar with hydraulic disc brakes? Our brakes might be much more

powerful than the stoppers on which you relied on so far. 
Take your bicycle to a safe area to learn the proper braking technique and operation of your
new brakes and your bike.

2. Check that the fornt brake is still actuated by the lever on the side your are

used to braking with. Should this not be the case you wll have to train to your new
setup, otherwise any unintended front wheel braking manoeuvre may cause an acci-
dent leading to possible serious injury! If in doubt get a trained technician to swap
the hoses. For 

further hints concerning swapping of the brake hose see page 10

onwards.

3. New brakes and new rotors or brake pads must always be run in by 

braking at least 30 times from a speed of 30 km/h to achieve the maximum brake
power. Take your bike to a safe place to run in the brake.

4. While riding in extreme riding conditions (total weight of bike plus rider 

over 100 kg and/ or a gradient of more than 15 %) always use both brakes simulta-
neously to slow your bike down.

5. Use your Julie HP disc brake according o the user chart on page 2 of this

manual.  Any misuse might cause serious accidents with fatal injuries to yourself and
others!

6. 

Are you familiar with the other components on your bike such as gears, clipless

pedals and suspension units? Always practise using your bike in a safe area to improve your
handling abilities before using it on the road. Consult the user’s manual of your bike to learn
more about this.

7. 

For your own safety always wear a helmet when you ride a bicycle. Make sure as well

that you wear suitable clothing and footwear.

2.  Before the first ride

3. Before every ride

Summary of Contents for JULIE hp

Page 1: ...THE PASSION PEOPLE www magura com THE PASSION PEOPLE WORKSHOP 2009 English...

Page 2: ...t to you There is almost no terrain where a Freerider won t go Tough and stable components are amust have Here they are There are bikers out therefor whom uphill is just a means to an end The downhill...

Page 3: ...nty 18 13 Trouble Shooting 19 14 Spare parts tuning adaptors 20 21 Table of Contents WARNING This symbol means possible danger for your health and even life if you do not follow the instructions given...

Page 4: ...its contents and follow our recommendations to help make your new braking experience enjoyable and trouble free Please note that the Louise brake is delivered in different versions with different rot...

Page 5: ...aking with Should this not be the case you wll have to train to your new setup otherwise any unintended front wheel braking manoeuvre may cause an acci dent leading to possible serious injury If in do...

Page 6: ...e and let it drop from a moderate height Listen for any rattling noi ses If any are heard check the bearings and all screwed connections 8 Always follow the instructions given in the owner s manual of...

Page 7: ...10 12 11 5 4 Unpack your Julie HP disc brake 1 brake lever master cylinder connected through the 2 brake hose with the 3 brake caliper with transport device ATTENTION 4 remove the transport device onl...

Page 8: ...lso bike mechanic or end consumer is responsible for the correct function of the complete bicycle in this context Improper combinations and insuffi cient installation can cause damage and serious acci...

Page 9: ...iciently As to thru axle hubs or wheels consult the manual of the respective fork manufacturer 6 Squeeze now the brake lever hold the pressure 7 7 Tighten the fitting bolts B Tightening torque 6 Nm 51...

Page 10: ...badly aligned In such a case you should contact your dealer who can care with the MAGURA Gnann o mat disc optimizer for a totally even surface of the disc brake mounts These are absolutely necessary...

Page 11: ...ccessory see magura com for your rear brake according to the instructions that are included in the kit Hold the hose carefully so that it cannot snap away Cut the hose squarely The sleeve nut can be r...

Page 12: ...ds are subject to wear due to friction between rotor and pads The Julie disc brake features a fully automatic pad wear adjustment Regularly check the thickness of your brake pads and replace them if n...

Page 13: ...a clean rag Make sure that the friction side of the new brake pads points towards the rotor 8 Secure the new pads with the fitting screw a new one is delivered with the new pads Tightening torque 1 N...

Page 14: ...Tube wearing also this imprint One end of this hose comes with a pressed fitting with blue loctite threadlock which has to be screwed into the Heat Eater as described above The hose is available with...

Page 15: ...transparent filler tube by pushing in by hand the M6 barbed fitting Put the other end of the filler tube on the syringe and fill the syringe completely with MAGURA ROYAL BLOOD mineral oil Fill the syr...

Page 16: ...ve several times 10 Before you remove the syringe on the reservoir make sure that there is only a small quantity of oil inside Place a rag around the brake lever and the caliper thus pre venting overf...

Page 17: ...the syringe and screw in the 3mm allen bleeding screw Tightening torque 2 5 Nm 22 in lbs Re position the brake calliper tightening torque 6 Nm 51 in lbs Re install the brake pads and the wheel Always...

Page 18: ...th removed wheel brake pads worn holder of pads is wearing the rotor accident incorrect installation break in the brake page4 clean the rotor with warm dis hwater or alcohol replace con taminated brak...

Page 19: ...rvice kit code 0721 294 contains everything that you need for bleeding and repairing a brake ATTENTION the kit does NOT include a spare hose MAGURA braided hose for all MAGURA disc brakes easily short...

Page 20: ...0722 421 10x 0721 314 10 x 0720 848 2 5 Nm Ventidisc 6 holes IS 203 mm 0722 569 180 mm 0722 568 160 mm 0722 567 Titanium bolt kits 1x M5x18 0737 812 6x M5x10 0737 813 2x M6x18 0737 811 0722 530 SL Rot...

Page 21: ...tandard 8 Front Fox 40 Adaptor 12 180 Int Standard 6 Front 0722 426 160 Int Standard Rear Adaptor 26 203 Postmount 7 Front Thor 0724 131 Direct Mount 203 Postmount 8 Front Wotan Travis etc 180 Postmou...

Page 22: ...ing phone 064 89134 fax 064 41334 wschmidt indigo ie Israel Toy House phone 972 26718282 fax 972 26724521 sales pedalim com Italy Areab phone 0438 435550 fax 0438 439847 info areab it Japan MC Interna...

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