Magura JULIE hp, Workshop Manual

Page 1: ...THE PASSION PEOPLE www magura com THE PASSION PEOPLE WORKSHOP 2009 English...

Page 2: ...t to you There is almost no terrain where a Freerider won t go Tough and stable components are amust have Here they are There are bikers out therefor whom uphill is just a means to an end The downhill...

Page 3: ...nty 18 13 Trouble Shooting 19 14 Spare parts tuning adaptors 20 21 Table of Contents WARNING This symbol means possible danger for your health and even life if you do not follow the instructions given...

Page 4: ...its contents and follow our recommendations to help make your new braking experience enjoyable and trouble free Please note that the Louise brake is delivered in different versions with different rot...

Page 5: ...aking with Should this not be the case you wll have to train to your new setup otherwise any unintended front wheel braking manoeuvre may cause an acci dent leading to possible serious injury If in do...

Page 6: ...e and let it drop from a moderate height Listen for any rattling noi ses If any are heard check the bearings and all screwed connections 8 Always follow the instructions given in the owner s manual of...

Page 7: ...10 12 11 5 4 Unpack your Julie HP disc brake 1 brake lever master cylinder connected through the 2 brake hose with the 3 brake caliper with transport device ATTENTION 4 remove the transport device onl...

Page 8: ...lso bike mechanic or end consumer is responsible for the correct function of the complete bicycle in this context Improper combinations and insuffi cient installation can cause damage and serious acci...

Page 9: ...iciently As to thru axle hubs or wheels consult the manual of the respective fork manufacturer 6 Squeeze now the brake lever hold the pressure 7 7 Tighten the fitting bolts B Tightening torque 6 Nm 51...

Page 10: ...badly aligned In such a case you should contact your dealer who can care with the MAGURA Gnann o mat disc optimizer for a totally even surface of the disc brake mounts These are absolutely necessary...

Page 11: ...ccessory see magura com for your rear brake according to the instructions that are included in the kit Hold the hose carefully so that it cannot snap away Cut the hose squarely The sleeve nut can be r...

Page 12: ...ds are subject to wear due to friction between rotor and pads The Julie disc brake features a fully automatic pad wear adjustment Regularly check the thickness of your brake pads and replace them if n...

Page 13: ...a clean rag Make sure that the friction side of the new brake pads points towards the rotor 8 Secure the new pads with the fitting screw a new one is delivered with the new pads Tightening torque 1 N...

Page 14: ...Tube wearing also this imprint One end of this hose comes with a pressed fitting with blue loctite threadlock which has to be screwed into the Heat Eater as described above The hose is available with...

Page 15: ...transparent filler tube by pushing in by hand the M6 barbed fitting Put the other end of the filler tube on the syringe and fill the syringe completely with MAGURA ROYAL BLOOD mineral oil Fill the syr...

Page 16: ...ve several times 10 Before you remove the syringe on the reservoir make sure that there is only a small quantity of oil inside Place a rag around the brake lever and the caliper thus pre venting overf...

Page 17: ...the syringe and screw in the 3mm allen bleeding screw Tightening torque 2 5 Nm 22 in lbs Re position the brake calliper tightening torque 6 Nm 51 in lbs Re install the brake pads and the wheel Always...

Page 18: ...th removed wheel brake pads worn holder of pads is wearing the rotor accident incorrect installation break in the brake page4 clean the rotor with warm dis hwater or alcohol replace con taminated brak...

Page 19: ...rvice kit code 0721 294 contains everything that you need for bleeding and repairing a brake ATTENTION the kit does NOT include a spare hose MAGURA braided hose for all MAGURA disc brakes easily short...

Page 20: ...0722 421 10x 0721 314 10 x 0720 848 2 5 Nm Ventidisc 6 holes IS 203 mm 0722 569 180 mm 0722 568 160 mm 0722 567 Titanium bolt kits 1x M5x18 0737 812 6x M5x10 0737 813 2x M6x18 0737 811 0722 530 SL Rot...

Page 21: ...tandard 8 Front Fox 40 Adaptor 12 180 Int Standard 6 Front 0722 426 160 Int Standard Rear Adaptor 26 203 Postmount 7 Front Thor 0724 131 Direct Mount 203 Postmount 8 Front Wotan Travis etc 180 Postmou...

Page 22: ...ing phone 064 89134 fax 064 41334 wschmidt indigo ie Israel Toy House phone 972 26718282 fax 972 26724521 sales pedalim com Italy Areab phone 0438 435550 fax 0438 439847 info areab it Japan MC Interna...