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THE PASSION PEOPLE

www.magura.com

The brake levers, calipers and hoses of the different MAGURA disc brake models

are completely different and not compatible! Never mix and match parts from the dif-
ferent models! Any misuse might cause serious accidents!

MAGURA manufacturers these braking systems according to the valid standards and

based on profound product tests. Because of the large variety of forks and frames available
on the market it is impossible for MAGURA to test all possible combinations. If you mount
any of our brake systems always make sure that the brakes are in conformity with the bicy-
cle.

Disc brake calipers can generate a lot of heat during extreme riding conditions.

The resulting heat transfer from the caliper to the fork and/or frame can have a
negative influence on the mechanical characteristics of both the fork and/or the
frame.

Insufficient heat transfer from the brake caliper to the frame and the fork, cau-

sed by fork and or frame components having low heat transfer characteristics (e.g.
carbon rear triangles) can cause the brake to overheat, with the possibility of a total
failure of the brake system. This can cause serious personal injury to yourself and/or
others.

With respect to product liability we remind all our users that any manufacturer

(also: bike mechanic or end consumer!) is responsible for the correct function of the
complete bicycle in this context. Improper combinations and insufficient installation
might cause damage and serious accidents!

2

. Mount the brake lever to the handlebar with a 5 mm allen key. 

Tightening torque 4

Nm/ 34 in.lbs

Hint: Tighten the brake lever so that it can still rotate around the handlebar in case of 
a crash. This old motocross trick will reduce considerably the risk of a damaged brake lever
and the costly consequences.

The MAGURA disc brake Louise is compatible with frames and forks which meet

the International Standard (IS) and for Postmount (PM) mounts. Depending on the
mounting standard and/or rotor size adaptors are used for a proper installation (cf.
table on page 21). Never mount the brakes with adapters or brackets from other
manufacturers! All warranty will be void in case of any misuse! Use only direct moun-
ting parts from MAGURA or the frame or fork’s manufacturer!

Make sure that the caliper fitting eyelets on your frame or fork are free of any paint,

powder coating or burrs. (arrows). If this is not the case you should contact your dealer who
is able to care for the absolutely necessary even surface with the help of the 
MAGURA Gnann-o-mat disc optimizer tool (also see page 10).

ATTENTION: The facing of suspension fork lower legs made of magnesium might

be dangerous because of corrosion! Always follow the safety instructions given by
the respective manufacturer! Always make sure after having treated the disc brake
mounts that these are protected against corrosion by using an appropriate protective
paint.

8

Summary of Contents for Louise Carbon 2009

Page 1: ...THE PASSION PEOPLE www magura com THE PASSION PEOPLE WORKSHOP 2009 English...

Page 2: ...ct isn t that important to you There is almost no terrain where a Freerider won t go Tough and stable components are amust have Here they are There are bikers out therefor whom uphill is just a means...

Page 3: ...ouble Shooting 19 13 Warranty 19 14 Spare parts exploded view Tuning adaptors 20 21 Table of contents WARNING This symbol means possible danger for your health and even life if you do not follow the i...

Page 4: ...brake We urge you to read it carefully become familiar with its contents and follow our recommendations to help make your new braking experience enjoyable and trouble free Please note that the Louise...

Page 5: ...will have to train your new setup because any unintended braking might cause an accident with possi ble serious injury Make change the hose connection by a trained technician in case of any doubts Fu...

Page 6: ...and or broken spokes 7 Pick up your bike and let it drop from a moderate height Be careful in case of any rattling noise Check the bearings and all screwed connections 8 Always follow the instruction...

Page 7: ...fitting bolts for caliper Allen key 5 2 pieces 8 adaptor with fitting bolts depending on model 9 hose inserts 2 pieces 10 olives 2 pieces 11 Torx T25 key 12 2mm Allen key Specifications modifying and...

Page 8: ...nction of the complete bicycle in this context Improper combinations and insufficient installation might cause damage and serious accidents 2 Mount the brake lever to the handlebar with a 5 mm allen k...

Page 9: ...e brake pads from being pushed out too far by unin tended lever squeeze when the wheel is removed It is impossible then to install the wheel with the rotor So never throw away the transport device but...

Page 10: ...f your brake New brakes and or new rotors or brake pads must always be run in by breaking at least 30 times from a speed of 30 km h to achieve the maximum brake power Take your bike to a safe place to...

Page 11: ...t blade screwdriver into the gap Move the screwdriver slowly back and forth until both caliper pistons are fully retracted and flush with caliper body Never push back the pistons without the brake pad...

Page 12: ...the hose 7 Slide on the sleeve nut and a new olive onto the hose Push the hose with the sleeve nut and the new olive fully into the brake lever and tighten the sleeve nut with an 8 mm open end wrench...

Page 13: ...bject to wear due to friction between rotor and pads All Louise disc brakes feature a fully automatic pad wear adjustment Regularly check the thickness of your brake pads and replace them if necessary...

Page 14: ...sure that the friction side of the new brake pads points towards the rotor 5 Secure the new pads with the fitting screw a new one is delivered with the new pads Tightening torque 1 Nm 9 in lbs Check...

Page 15: ...GURA Disc Tube wearing also this imprint One end of this hose comes with a pressed fitting with blue loctite threadlock which has to be screwed into the Heat Eater as described above The hose is avail...

Page 16: ...A disc brake you will need the disc brake service kit including all necessary tools 3 Prepare the transparent filler tube by pushing in by hand the M6 barbed fitting Put the other end of the filler tu...

Page 17: ...steps above several times 10 Before you remove the syringe on the reservoir make sure that there is only a small quantity of oil inside Place a rag around the brake lever and the caliper thus pre vent...

Page 18: ...The disc brake wheel 11 Accessories MAGURA disc brake service kit contains everything that you need for bleeding and repairing a brake ATTENTION the kit does NOT include a spare hose MAGURA braided h...

Page 19: ...on break in brake page 5 clean rotor with MAGURA brake cleaner warm dish water or alcool Replace con taminated pads Bleed brake page 16 Correct transport page 6 Check hose connections and hose for lea...

Page 20: ...519 Louise BAT silver links 0722 522 rechts 0722 521 Louise black links 0722 524 rechts 0722 523 Ventidisc 6 holes IS 203 mm 0722 569 180 mm 0722 568 160 mm 0722 567 Louise Carbon titanium gray 0722...

Page 21: ...Standard 6 Front 0722 426 160 Int Standard Rear Adapter Nr 26 203 Postmount 7 Front Thor 0724 131 Direct Mount 203 Postmount 8 Front Wotan Travis etc 180 Postmount 7 Front Thor no adaptor 160 Postmoun...

Page 22: ...4207563 fax 01 4205321 mali mali hu Ireland Beara Bike Trading phone 064 89134 fax 064 41334 wschmidt indigo ie Israel Toy House phone 972 26718282 fax 972 26724521 sales pedalim com Italy Areab phone...

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