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The filling and bleeding of a MAGURA brake is not a routine work. This is due

to the fact that the MAGURA Royal Blood hydraulic oil does not absorb water like
DOT brake liquid in cars and on motorcycles. A filling and bleeding of a MAGURA
is therefore only necessary in case of an incorrect installation or a tubing change
after this has been damaged. Only use MAGURA Royal Blood hydraulic oil, never
DOT brake liquid!

1. 

The service kit contains everything you need which you need for bleeding or repai-

ring your MAGURA brake. 

2.

Push (by hand) a barbed fitting into 

both

the transparent filler and vent tubes.

3.

Put the filler tube on the syringe and fill 

completely

with MAGURA BLOOD mineral

oil. In the case of an emergency, cooking oil will work, but needs to be flushed out after
the return to civilization. 

Never use DOT brake liquid! Pay close attention not to 

have any air in the tube or syringe.

Remove bleed screw (5mm allen screw) at the 

slave cylinder. Fit filled syringe and filler tube and 

fix it

with an 8mm open end wrench.

4. 

Turn the brake lever (HS 33/11) horizontal on the handlebar so that the bleed 

bolt is at the highest position. Turn back 

fully

the TPA knob or allen adjustment bolt in 

the brake lever. Remove the bleed screw in the brake lever.

5. 

Install the vent tube and hold its end into the oil bottle.

6.

Push the oil through the system. 

Use the whole content of the syringe. 

You can

see air in the form of small bubbles in the vent tube.The bleed is completed when no more
air bubbles can be seen in the vent tube.Remove the vent tube and replace the bleed 
screw. 

(Tightening torque 4Nm/34 in.lbs).

Remove syringe from slave cylinder and 

replace the bleed screw. 

(Tightening torque 4Nm/34 in.lbs). 

Return brake lever to its

normal riding position, and clamp correctly. 

(Tightening torque 4Nm/34 in.lbs).

They system is correctly bled when the pads move immediately upon 

activating the lever-blade. Adjust the pad/rim clearance with the TPA or the 
allen adjustment bolts (see chapter maintenance/pad change). Check the entire
system for oil leaks. Check the flawless performance, high power and excellent
modulation.

11. Filling and bleeding

14

Summary of Contents for MAGURA HYDRAULIC BRAKE

Page 1: ...Deutsch English Fran ais Nederlands Italiano Espa ol printed in germany MAGURA 2003 All rights reserved W O R K S H O P 2004 w w w m a g u r a c o m...

Page 2: ...ed view 18 19 Summary WARNING This symbol means possible danger for your health and even life if you do not follow the instructions given respectively if the necessary safety measures are not followed...

Page 3: ...formation about the safe installation operation and maintenance of your MAGURA rim brakes We urge you to read it carefully become familiar with its contents and follow our recommendations to help make...

Page 4: ...Take your bicycle to a safe area to learn the proper braking technique and operation of your new brakes and your bike 2 Check that the front brake is still actuated by the lever on the side you are us...

Page 5: ...n the owner s manual of your bicycle Never use your bicycle if any of the points mentioned above relate to your bicycle Consult a professional bike mechanic if you feel unsure A faulty bicycle may res...

Page 6: ...ack your MAGURA brake and arrange all parts The quantities mentioned here refer to after market sales boxes including a complete brake set 1 Preassembled brake filled and bled ready for mounting 2 pie...

Page 7: ...black elbows arrow 1 are adjustable and point preferably downwards for better tire clearance They MUST ALWAYS block against the fork or frame 4 Loosen the bolts allen key 5mm slightly to adjust the sl...

Page 8: ...LOSED 10 Former MAGURA models came with a silver elbow You need a 13mm open end wrench for correct adjustment arrow The black and silver elbows are not inter compatible 11 A perfect aligned MAGURA bra...

Page 9: ...rque 4Nm 34 in lbs Begin with the LEFT slave cylinder 3 Place the RAT booster as shown against the adaptor 4 Mount the unit onto the canti stud 5 Tightening torque 6 Nm 51 in lbs 6 Proceed on the oppo...

Page 10: ...ke pads Quick release tension is adjusted similar to standard version c f page 8 2 Close the quick release Push the brake cylinder back towards the fork Close the quick release by doing the same That...

Page 11: ...included in the kit Measure the distance between both cablestops Due to shrinkage cut a length of heatshrink tube that is 10mm longer than the measured distance 4 Slide the fixed barrel of the carrie...

Page 12: ...t and a new olive on the hose When you use the formerly used brass colored olives the grooved side arrow points toward the sleeve nut 9 The black olive cannot be mounted incorrectly as it is symetrica...

Page 13: ...as shown When the red TPA HS 33 models is turned all the way in the 4mm allen bolt is in flush with the lever blade HS 11 the 2mm allen bolt is in flush with the barrel it is time to change the pads...

Page 14: ...e cylinder Fit filled syringe and filler tube and fix it with an 8mm open end wrench 4 Turn the brake lever HS 33 11 horizontal on the handlebar so that the bleed bolt is at the highest position Turn...

Page 15: ...e brake now has to be re filled as described in the chapter filling and bleeding Further repair tips In case of a damaged brake cylinder crossover hose proceed as described above from points 1 to 4 Sp...

Page 16: ...423 race oriented brake pad for polished rim surfaces Excellent for trials grey 0321 407 standard brake pad for hard anodized black and ceramic coated rims green GREENFROG 0720 439 race oriented brak...

Page 17: ...f Available as kit for a complete brake set 0720 846 and as single hose in a 1700mm length 0721 203 4 Hose guides 0721 214 for all those who care for a clean and esthetic hose routing along the toptub...

Page 18: ...S 11 black left 1500mm 0721 083 right 1500mm 0721 082 M6 M6 Race line yellow 0720900 silver 0720902 black 0721238 M6 M8 Race line yellow 0720901 silver 0720903 black 0721239 grey 4 pieces 0321 407 bla...

Page 19: ...ided hose for 2 brakes 0720 846 10x 0720924 quick release black 0720784 quick release silver 0721158 10x 0721186 4Nm 34 in lbs 10x 0721188 10x 0720 934 6Nm 51 in lbs 2x 0721184 2x 0720 433 10x 0720 44...

Page 20: ...International phone 06 6536 0901 fax 06 6536 0907 mcinter mx1 alpha web ne jp Korea MAGURA ASIA Inc phone 886 4 23283739 fax 886 4 23283734 service magura com tw Luxemburg Transmission phone 0032 10...

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